Graco 332305B Lubrication Mode Pump on Controls, Cycle Control, Pressure Control

Page 52

Run Mode

Lubrication Mode (Pump ON) Controls

In Max models the Lubrication Mode (Pump ON) can be controlled by either cycle and/or pressure sensors.

If cycle and/or pressure controls have been set to some- thing other than OFF the display will alternate between cycles (C1, C2, C3) and/or active sensors (P1, P2, P3) and Backup Time.

If cycle or pressure controls have been set to OFF then the Lubrication Mode (Pump ON) will be controlled by On Time (see Time Control, page 51).

With cycle and/or pressure controls set, the lubrication cycle (Pump ON) is ended by meeting all required cycle and/or pressure settings.

Cycle Control

A set number of triggered counts in a cycle based system (C1). Typically a proximity switch connected to a divider valve.

The LED next to the appropriate sensor (C/P1, C/P2, C/P3) illuminates.

The display indicates the sensor (C1, C2, C3) and the remaining cycles for that sensor (FIG. 30).

The example shown in FIG. 30 shows sensor C1 with 5 cycles remaining.

HH

MM

SS

##

!

 

 

 

 

ON OFF

MM : SS HH : MM

Pressure Control

A single triggered count in a pressure based system (P1). Typically a pressure switch on the end of a line of injectors.

The LED next to the appropriate sensor (C/P1, C/P2, C/P3) illuminates (FIG. 31 and FIG. 32).

The display indicates the sensor (P1, P2, P3) and whether the pressure switch for that sensor has been triggered or not.

-01 = pressure switch has not been triggered

-00 = pressure switch is triggered.

The example shown in FIG. 31 shows sensor P1 with a pressure switch that has been triggered.

FIG. 32 (page 53) shows sensor P2 with a pres- sure switch that has NOT been triggered.

HH

MM

SS

##

!

 

 

 

 

ON OFF

MM : SS HH : MM

CP 1

CP 2

C

1 2 3

CP 3

P

 

C 1

 

FIG. 31

P

 

 

CP 2

C

1 2 3

CP 3

P

 

FIG. 30

52

332305B

Image 52
Contents Important Safety Instructions G3 Max Automatic Lubrication PumpContents Liter Models Part / Model NumbersPart Model Numbers G3-G-ACMX-8L0L00-1DMVA2R3 Understanding the Model Number Electric Shock Hazard Skin Injection Hazard Installation GroundingComponent Identification KeyTypical Installation Divider Installations Injector InstallationsChoosing an Installation Location Automatic System Activation HazardSystem Configuration and Wiring Recommendations for Using Pump in Harsh EnvironmentsFuses Input Voltage Fuse Value Graco Kit NoAlarm Output and Remote Illumination Response Alarm Relay ResponseKits 571030 Wiring and Installation Diagrams571032 Power DIN AC 15 foot Part No U790 Connector on HousingConnector on Cable Example Wiring DiagramPower DIN DC 15 foot Part No U790 Connector on HousingConnector on Cable Example Wiring DiagramPower CPC DC -15 foot Part No Power CPC DC 5 Wire Manual OrangeDry Contacts Sink NPN 2 or 3 wire Source PNP 2 or 3 wire Inputs M12Vent Valve Outputs Alarm Outputs Part No Cable Pin Out M12 Wire Colors Part No Field Wireable Pin Out M12 Wire ColorsInstallation Setup Connecting to Auxiliary FittingsPressure Relief Pressure Relief ValvesSetting Pump Outlet Volume Output Volume / MinuteLoading Grease No. Spacers Cubic inches Cubic cmModels without a follower plate Changing GreasesFilling Oil Unit PrimingQuick Setup Guide Max Model Setup Control Panel Overview FIGPowering Units With Controllers Entering Setup ModeEntering a PIN Code to Access Setup Mode Programming the Max ModelSetting the Real Time Clock Enter the YearCycle C1, C2, C3 Setup Programming on DurationBackup Time Pressure Control P1, P2, P3 SetupInput Not Used On Time Programming Backup TimeProgramming on Time Backup Time Setup Pump OFF / Rest SetupMachine Count OFF Time Programming OFF TimeSetting Prelube Prelube DelayPrelube Storing Pump Program Settings to the Flash Drive Uploading Pump Program Settings to the PumpDMS Models Only Downloading DataViewing the Unit DMS ID Number System Event Log Operation / Data LogSample System Event Log Error Log Sample Error LogCommon Error Log entries are listed below Functional Summary Sample Functional SummaryCommon Functional Summary Data entries are listed below Technical Summary Sample Technical SummaryAdvanced Programming PINEntering Advanced Setup Selecting Advanced Setup OptionsA1 Setting Up PIN Code Entering a PIN Code for the First TimeA2 Low Level Alarm Time A3 Vent Valve TimeTo set the Alarm Retry Alarm RetryTo set Vent Valve Time Active Alarm Constant Alarm Output on Fault On OFF MM SS HH MMRun Mode Time ControlCycle Control Lubrication Mode Pump on ControlsPressure Control Backup Time Rest Mode Pump OFF ControlsMachine Count OFF TimeAdditional Controls Prelube / Prelube DelayVenting Manual Run Cycle Alarms Fault / Warning ScenariosLow Level Fault Cycle PressureCycle Pressure Fault Machine Count FaultSystem Motor CurRent Warn IngTempera USB ErrorTure Warning Troubleshooting Problem Cause SolutionProblem Cause Solution Maintenance Frequency Component Required MaintenanceParts 2 Liter Models Parts 4 Liter and Larger Models Parts Part Description QtyPart Description Qty Part Description Qty 96G124, 96G175, 96G176, 96G186 96G188 Installation and Repair Kits Is not intended as a way to Relieve pressure during normalTechnical Data Dimensions Model Height Width Depth InchesMounting Pattern Option332305B Graco Standard Warranty Graco Information