Graco 332305B important safety instructions Graco Standard Warranty, Graco Information

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Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visit www.graco.com.

TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor. Phone: 612-623-6928 or Toll Free: 1-800-533-9655, Fax: 612-378-3590

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

For patent information, see www.graco.com/patents.

Original instructions. This manual contains English. MM 332305

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2013, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

www.graco.com

revised April 2014

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Contents Important Safety Instructions G3 Max Automatic Lubrication PumpContents Liter Models Part / Model NumbersPart Model Numbers G3-G-ACMX-8L0L00-1DMVA2R3 Understanding the Model Number Electric Shock Hazard Skin Injection Hazard Installation GroundingComponent Identification KeyTypical Installation Divider Installations Injector InstallationsChoosing an Installation Location Automatic System Activation HazardSystem Configuration and Wiring Recommendations for Using Pump in Harsh EnvironmentsFuses Input Voltage Fuse Value Graco Kit NoAlarm Output and Remote Illumination Response Alarm Relay ResponseKits 571030 Wiring and Installation Diagrams571032 Power DIN AC 15 foot Part No U790 Connector on HousingConnector on Cable Example Wiring DiagramPower DIN DC 15 foot Part No U790 Connector on HousingConnector on Cable Example Wiring DiagramPower CPC DC -15 foot Part No Power CPC DC 5 Wire Manual OrangeDry Contacts Sink NPN 2 or 3 wire Source PNP 2 or 3 wire Inputs M12Vent Valve Outputs Alarm Outputs Part No Cable Pin Out M12 Wire Colors Part No Field Wireable Pin Out M12 Wire ColorsInstallation Setup Connecting to Auxiliary FittingsPressure Relief Pressure Relief ValvesSetting Pump Outlet Volume Output Volume / MinuteLoading Grease No. Spacers Cubic inches Cubic cmModels without a follower plate Changing GreasesFilling Oil Unit PrimingQuick Setup Guide Max Model Setup Control Panel Overview FIGPowering Units With Controllers Entering Setup ModeEntering a PIN Code to Access Setup Mode Programming the Max ModelSetting the Real Time Clock Enter the YearCycle C1, C2, C3 Setup Programming on DurationBackup Time Pressure Control P1, P2, P3 SetupInput Not Used On Time Programming Backup TimeProgramming on Time Backup Time Setup Pump OFF / Rest SetupMachine Count OFF Time Programming OFF TimeSetting Prelube Prelube DelayPrelube Storing Pump Program Settings to the Flash Drive Uploading Pump Program Settings to the PumpDMS Models Only Downloading DataViewing the Unit DMS ID Number System Event Log Operation / Data LogSample System Event Log Error Log Sample Error LogCommon Error Log entries are listed below Functional Summary Sample Functional SummaryCommon Functional Summary Data entries are listed below Technical Summary Sample Technical SummaryAdvanced Programming PINEntering Advanced Setup Selecting Advanced Setup OptionsA1 Setting Up PIN Code Entering a PIN Code for the First TimeA2 Low Level Alarm Time A3 Vent Valve TimeTo set the Alarm Retry Alarm RetryTo set Vent Valve Time Active Alarm Constant Alarm Output on Fault On OFF MM SS HH MMRun Mode Time ControlCycle Control Lubrication Mode Pump on ControlsPressure Control Backup Time Rest Mode Pump OFF ControlsMachine Count OFF TimeAdditional Controls Prelube / Prelube DelayVenting Manual Run Cycle Alarms Fault / Warning ScenariosLow Level Fault Cycle PressureCycle Pressure Fault Machine Count FaultSystem Motor CurRent Warn IngTempera USB ErrorTure Warning Troubleshooting Problem Cause SolutionProblem Cause Solution Maintenance Frequency Component Required MaintenanceParts 2 Liter Models Parts 4 Liter and Larger Models Parts Part Description QtyPart Description Qty Part Description Qty 96G124, 96G175, 96G176, 96G186 96G188 Installation and Repair Kits Is not intended as a way to Relieve pressure during normalTechnical Data Dimensions Model Height Width Depth InchesMounting Pattern Option332305B Graco Standard Warranty Graco Information