Graco 332305B important safety instructions Problem Cause Solution

Page 63

Troubleshooting

	Problem	Cause	Solution


	In an Injector System without sensor	Vent valve time needs to be config-	Refer to Advanced Programming to
	feedback, unit does not vent properly	ured	set ON Time, page 45.
		Faulty cycle/pressure wiring connec-	Unplug cycle/pressure cables from
	Display acts erratically	tion to unit	G3. Plug cables in one at a time to
			identify the faulty connection.
	USB Error 00	Flash drive was removed during	Keep the flash drive plugged in until
	USB Error 00	operation	the unit has completed the operation.
		operation	the unit has completed the operation.
		Flash drive unable to mount (initial-	• Unplug the flash drive and
		ize)	re-install.
			• Cycle power and re-install the
			flash drive.
	USB Error 07		• Retry using a different flash
			drive.
			If any of the above do not rectify the
			error, contact Graco Customer Ser-
			vice.
		Pump program setting file not found	Verify that the pump program setting
			folder structure and file are stored
	USB Error 11		correctly on the flash drive. See Stor-
			ing Pump Program Settings to the
			Flash Drive, page 37 for instructions.
		Pump program settings directory not	Verify that the pump program setting
		found.	folder structure and file are stored
	USB Error 12		correctly on the flash drive. See Stor-
			ing Pump Program Settings to the
			Flash Drive, page 37 for instructions.
		Bad pump program settings file	The pump programs settings file is
			corrupt. Restore file to the flash drive.
	USB Error 13		See Storing Pump Program Settings
			to the Flash Drive, page 37 for
			instructions.
			The following operations can be
			attempted if another error occurs
			using the USB.
			• Unplug the flash drive and rein-
			stall.
	All other USB errors		• Cycle power and re-install the
	All other USB errors		flash drive.
			flash drive.
			• Retry using a different flash
			drive.
			If any of the above do not rectify the
			error, contact Graco Customer Ser-
			vice.

332305B

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Image 63

Contents G3 Max Automatic Lubrication Pump Important Safety InstructionsContents Part / Model Numbers Liter ModelsPart Model Numbers G3-G-ACMX-8L0L00-1DMVA2R3 Understanding the Model Number Electric Shock Hazard Skin Injection Hazard Key InstallationGrounding Component IdentificationDivider Installations Injector Installations Typical InstallationAutomatic System Activation Hazard Choosing an Installation LocationInput Voltage Fuse Value Graco Kit No System Configuration and WiringRecommendations for Using Pump in Harsh Environments FusesAlarm Relay Response Alarm Output and Remote Illumination ResponseWiring and Installation Diagrams Kits 571030571032 Example Wiring Diagram Power DIN AC 15 foot Part No U790Connector on Housing Connector on CableExample Wiring Diagram Power DIN DC 15 foot Part No U790Connector on Housing Connector on CablePower CPC DC -15 foot Part No Manual Orange Power CPC DC 5 WireInputs M12 Dry Contacts Sink NPN 2 or 3 wire Source PNP 2 or 3 wireVent Valve Outputs Alarm Outputs Part No Field Wireable Pin Out M12 Wire Colors Part No Cable Pin Out M12 Wire ColorsInstallation Pressure Relief Valves SetupConnecting to Auxiliary Fittings Pressure ReliefNo. Spacers Cubic inches Cubic cm Setting Pump Outlet VolumeOutput Volume / Minute Loading GreaseChanging Greases Models without a follower platePriming Filling Oil UnitQuick Setup Guide Control Panel Overview FIG Max Model SetupProgramming the Max Model Powering Units With ControllersEntering Setup Mode Entering a PIN Code to Access Setup ModeEnter the Year Setting the Real Time ClockProgramming on Duration Cycle C1, C2, C3 SetupPressure Control P1, P2, P3 Setup Backup TimeInput Not Used Programming Backup Time On TimeProgramming on Time Pump OFF / Rest Setup Backup Time SetupMachine Count Programming OFF Time OFF TimePrelube Delay Setting PrelubePrelube Downloading Data Storing Pump Program Settings to the Flash DriveUploading Pump Program Settings to the Pump DMS Models OnlyViewing the Unit DMS ID Number Operation / Data Log System Event LogSample System Event Log Sample Error Log Error LogCommon Error Log entries are listed below Sample Functional Summary Functional SummaryCommon Functional Summary Data entries are listed below Sample Technical Summary Technical SummaryPIN Advanced ProgrammingEntering a PIN Code for the First Time Entering Advanced SetupSelecting Advanced Setup Options A1 Setting Up PIN CodeA3 Vent Valve Time A2 Low Level Alarm TimeAlarm Retry To set the Alarm RetryTo set Vent Valve Time Active Alarm On OFF MM SS HH MM Constant Alarm Output on FaultTime Control Run ModeLubrication Mode Pump on Controls Cycle ControlPressure Control Rest Mode Pump OFF Controls Backup TimeOFF Time Machine CountPrelube / Prelube Delay Additional ControlsVenting Manual Run Cycle Fault / Warning Scenarios AlarmsCycle Pressure Low Level FaultMachine Count Fault Cycle Pressure FaultIng SystemMotor Cur Rent WarnUSB Error TemperaTure Warning Problem Cause Solution TroubleshootingProblem Cause Solution Frequency Component Required Maintenance MaintenanceParts 2 Liter Models Parts 4 Liter and Larger Models Part Description Qty PartsPart Description Qty Part Description Qty 96G124, 96G175, 96G176, 96G186 96G188 Is not intended as a way to Relieve pressure during normal Installation and Repair KitsTechnical Data Model Height Width Depth Inches DimensionsOption Mounting Pattern332305B Graco Information Graco Standard Warranty