Graco 332305B Setup, Connecting to Auxiliary Fittings, Pressure Relief Valves

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Setup

Pressure Relief

Follow the Pressure Relief Procedure whenever you see this symbol.

This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing the equipment.

Relieve pressure in system using two wrenches working in opposite directions on pump element and pump element fitting to slowly loosen fitting only until fitting is loose and no more lubricant or air is leaking from fitting.

NOTE: When loosening pump element fitting, do NOT loosen pump element. Loosening pump element will change the output volume.

FIG. 14

Setup

Connecting to Auxiliary Fittings

NOTICE

Do not attach unsupported equipment to auxiliary fittings such as fill ports and pump element. Attach- ing unsupported equipment to these fitting can result in irreparable housing damage.

Always use two wrenches working in opposite directions when connecting anything to pump element or auxiliary fittings. See FIG. 14 for an example.

Torque pump element fittings to 50 in. lbs (5.6 N•m).

When connecting pump element into housing torque to 50 in. lbs (5.6 N•m).

Pressure Relief Valves

To prevent over-pressurization, which can result in equipment rupture and serious injury, a pressure relief valve appropriate for the lubrication system must be installed close to every pump outlet to alleviate unin- tended pressure rises in the system and protect the G3 pump from damage.

Only use a pressure relief valve that is rated for no more than the working pressure of the G3 pump it is installed on. See Technical Data, page 66.

Install a pressure relief valve close to every pump outlet; before any auxiliary fitting.

NOTE: A pressure relief valve can be purchased from Graco. See Parts, page 71.

332305B

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Contents G3 Max Automatic Lubrication Pump Important Safety InstructionsContents Part Model Numbers Part / Model NumbersLiter Models G3-G-ACMX-8L0L00-1DMVA2R3 Understanding the Model Number Electric Shock Hazard Skin Injection Hazard Key InstallationGrounding Component IdentificationDivider Installations Injector Installations Typical InstallationAutomatic System Activation Hazard Choosing an Installation LocationInput Voltage Fuse Value Graco Kit No System Configuration and WiringRecommendations for Using Pump in Harsh Environments FusesAlarm Relay Response Alarm Output and Remote Illumination Response571032 Wiring and Installation DiagramsKits 571030 Example Wiring Diagram Power DIN AC 15 foot Part No U790Connector on Housing Connector on CableExample Wiring Diagram Power DIN DC 15 foot Part No U790Connector on Housing Connector on CablePower CPC DC -15 foot Part No Manual Orange Power CPC DC 5 WireInputs M12 Dry Contacts Sink NPN 2 or 3 wire Source PNP 2 or 3 wireVent Valve Outputs Alarm Outputs Part No Field Wireable Pin Out M12 Wire Colors Part No Cable Pin Out M12 Wire ColorsInstallation Pressure Relief Valves SetupConnecting to Auxiliary Fittings Pressure ReliefNo. Spacers Cubic inches Cubic cm Setting Pump Outlet VolumeOutput Volume / Minute Loading GreaseChanging Greases Models without a follower platePriming Filling Oil UnitQuick Setup Guide Control Panel Overview FIG Max Model SetupProgramming the Max Model Powering Units With ControllersEntering Setup Mode Entering a PIN Code to Access Setup ModeEnter the Year Setting the Real Time ClockProgramming on Duration Cycle C1, C2, C3 SetupInput Not Used Pressure Control P1, P2, P3 SetupBackup Time Programming on Time Programming Backup TimeOn Time Machine Count Pump OFF / Rest SetupBackup Time Setup Programming OFF Time OFF TimePrelube Prelube DelaySetting Prelube Downloading Data Storing Pump Program Settings to the Flash DriveUploading Pump Program Settings to the Pump DMS Models OnlyViewing the Unit DMS ID Number Sample System Event Log Operation / Data LogSystem Event Log Sample Error Log Error LogCommon Error Log entries are listed below Sample Functional Summary Functional SummaryCommon Functional Summary Data entries are listed below Sample Technical Summary Technical SummaryPIN Advanced ProgrammingEntering a PIN Code for the First Time Entering Advanced SetupSelecting Advanced Setup Options A1 Setting Up PIN CodeA3 Vent Valve Time A2 Low Level Alarm TimeTo set Vent Valve Time Alarm RetryTo set the Alarm Retry Active Alarm On OFF MM SS HH MM Constant Alarm Output on FaultTime Control Run ModePressure Control Lubrication Mode Pump on ControlsCycle Control Rest Mode Pump OFF Controls Backup TimeOFF Time Machine CountVenting Prelube / Prelube DelayAdditional Controls Manual Run Cycle Fault / Warning Scenarios AlarmsCycle Pressure Low Level FaultMachine Count Fault Cycle Pressure FaultIng SystemMotor Cur Rent WarnTure Warning USB ErrorTempera Problem Cause Solution TroubleshootingProblem Cause Solution Frequency Component Required Maintenance MaintenanceParts 2 Liter Models Parts 4 Liter and Larger Models Part Description Qty PartsPart Description Qty Part Description Qty 96G124, 96G175, 96G176, 96G186 96G188 Is not intended as a way to Relieve pressure during normal Installation and Repair KitsTechnical Data Model Height Width Depth Inches DimensionsOption Mounting Pattern332305B Graco Information Graco Standard Warranty