Lincoln Electric IM827-D manual Power Feed 10M Wire Feeder, Safety Depends on You

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RETURN TO MAIN MENU	IM827-D

POWER FEED™ 10M WIRE FEEDER	February, 2011

For use with machines having Code Numbers: 11086, 11193, 11216, 11439, 11771, 11772

Safety Depends on You

Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation

... and thoughtful operation on your part. DO NOT INSTALL,

OPERATE OR REPAIR THIS

EQUIPMENT WITHOUT READ-

ING THIS MANUAL AND THE

SAFETY PRECAUTIONS CON-

TAINED THROUGHOUT. And,

most importantly, think before you act and be careful.

OPERATOR’S MANUAL

• World's Leader in Welding and Cutting Products •

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 1.888.935.3877 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

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Contents Safety Depends on You Power Feed 10M Wire FeederCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté On-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents TAbLE of Contents SPEC.# Type Input Power InstallationTemperature Rating Power Feed 10M Single Wire FeederElectric Shock can kill Wire Drive Mounting See Figure A.1Location MountingWeld CAbLE Connection Weld CAbLE SIzINGWeld CAbLE SIzES Electrode LeadNegative Electrode Polarity COAxIAL Weld CAbLESControl CAbLE Connections Control CAbLE SpecificationsAVAILAbLE Control CAbLE Description Changing Drive Rolls and Wire GuidesChanging the GUN Receiver bUSHING Drive Roll Pressure SettingSet the drive roll pressure by To change the gun bushingGUN Receiver bUSHING Welding GUNS, Torches and ACCES- SoriesMagnum GUN and CAbLE ASSEMbLIES Changing the Gear Ratio Wire Feed Shut Down CircuitTo change the gear ratio DIP Switch #8 Position Gear Ratio Wire Reel LoadingSpindle Placement Loading 16 to 44 lb .3 20kg SpoolsFigure A.10 Using K1504-1 Coil ReelLoading 30 lb .6 kg Readi-Reels See Figure A.11 Weld Wire RoutingRemoving a Readi-Reel Shielding GAS Connection 13INSTALLATIONA-13ExAMPLES of Connecting AN Arclink Power Wave System Wire Drive BOOM ConfigurationControl bOx CV Welding Pulse Welding or STT WeldingFumes and Gases can be dangerous OperationWelding Sparks can cause fire or explosion ARC Rays can burnCommon Welding AbbREVIATIONS Definitions of Welding ModesProduct Description Recommended ProcessesAdditional Required Equipment Required EquipmentProcess Limitations Equipment LimitationsFront Panel Controls and Connections Status LED Prior to Welding Volts / Trim Display and Output KNObSynergic CV Voltage Display Overview Mode Select Panel 4 MSP4LAYOUT-CONTROLS see Figure b.3 LAYOUT-DIGITAL DisplayChanging Weld Modes POWER-UP SequenceChanging ARC Wave Control Infrared IR ControlMachine SETUP/USER Preferences Limit SettingAccessing the Machine Setup Menu Figure b.3a Setup Menu SET-UP Features MenuUser Defined Parameters Stall Factor Adjustment Parameter Definition Procedure Change MethodCrater Delay Parameter Definition Gun Offset AdjustmentReset Consumable Weight TIG Gas ControlDefinition Push-Pull Gun Knob behavior Arc Start/Loss Error TimeDisplay Trim as Volts Option Sense From Studs107 View Power Source Protocol 100 View DiagnosticsParameter Definition Show Test Modes 101 View Event LogsStep Trigger Cold Feed / GAS Purge Switch Step / 4-STEP Trigger SwitchStep Trigger Operation Sequence of Operation Step Trigger OperationFigure b.5 Non- Synergic Process Setup and OperationModes ARC Control Steel and Stainless Synergic GMAW-P Pulsed MIG WeldingPulse-on-Pulse Welding CC Stick Modes Machine Functionality bY Weld ProcessOutput Control KNObS, Weld Mode 5 Process Weld ModeCV GMAW/FCAW NON-SYNERGIC CV NON-SYNERGIC ModesGmaw Synergic Wire SIzE 030 035 045 052Synergic CV Modes Material Process GASPulse and PULSE-ON-PULSE Synergic Wire SIzEPulse and PULSE-0N-PULSE Modes STT and STT II Modes STT and STT II Synergic035 045 052 Gtaw Touch Start TIG Welding Gtaw TIG WeldingTouch Start TIG All Metals Touch Start TIGUser Memories DIP Switch SettingsHigh Limit Limit SettingLow Limit AttributeOptional AccessoriesAccessories Lb. coils to 2 spindles Safety Precautions MaintenanceRoutine Maintenance CALIbRATION Specification1TROUbLESHOOTINGE-1 Symptoms Cause Course of Action PRObLEMS POSSIbLERecommended ErrNo Heart beat response from See what to Do on Err Error Codes for the Power Wave TROUbLESHOOTING Other SymptomsCause Recommended Course of Action PRObLEMSThree Dashes Error Codes LINC-NET System Error CodesField Service Facility Arclink System Error CodesYour local Lincoln Authorized PRObLEMS POSSIbLE Output PRObLEMS TROUbLESHOOTING Recommended Power Feed 10M Single Wire DiagramsFeeder Diagrams 14.56 18.48 15.80 Dimension Print30.46 Precaucion Warnung

POWER FEED™ 10M WIRE FEEDER

Safety Depends on You

OPERATOR’S MANUAL