Lincoln Electric IM827-D manual Pulse and PULSE-ON-PULSE Synergic, Pulse and PULSE-0N-PULSE Modes

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b-25

OPERATION

b-25

 

 

 

MACHINE FUNCTIONALITY bY WELD PROCESS

PULSE AND PULSE-ON-PULSE (SYNERGIC)

Use the following tables to review how the machine functions (output controls, arc control, Start options and weld options) for the weld modes listed in the top table.

PULSE AND PULSE-0N-PULSE MODES

MATERIAL

PROCESS

GAS

WIRE SIzE

 

 

 

0.035

3/64

1/16

ALUMINUM 4043

Pulse

Ar

149

72

74

ALUMINUM 4043

Pulse-on-Pulse

Ar

98

99

100

ALUMINUM 5356

Pulse

Ar

152

76

78

ALUMINUM 5356

Pulse-on-Pulse

Ar

101

102

103

OUTPUT CONTROL KNObS

WFS AMPS

VOLTS TRIM

LESS

MORE

LESS

MORE

WFS

WFS

TRIM

TRIM

ARC CONTROL

 

 

 

 

 

 

PULSE

 

 

 

DESCRIPTION

 

FREQUENCY:

 

 

 

 

 

(Low)-10.0 to

 

 

For Pulse modes, Arc Control

 

(High)+10.0

 

 

changes the pulsing frequency.

 

 

 

 

When the frequency changes,

 

 

 

 

the Power Wave system auto-

 

 

 

 

matically adjusts the back-

 

 

 

 

ground current to maintain a

 

 

 

 

similar heat input into the weld.

 

 

 

 

Low frequencies give more con-

 

 

 

 

trol over the puddle and high

 

 

 

 

frequencies minimize spatter.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

START OPTIONS

 

 

 

 

 

 

 

 

 

 

 

PREFLOW TIME

 

 

 

DESCRIPTION

 

 

 

 

 

 

 

0 - 25.0 seconds

 

 

 

Adjusts the time the gas flows

 

 

 

 

 

after the trigger is pulled and

 

 

 

 

 

prior to feeding wire.

 

RUN-IN WFS:

 

 

 

 

 

Off, 30 to150 in/min.

 

 

 

Run-in sets the wire feed

 

 

 

 

 

speed from the time the trigger

 

 

 

 

 

is pulled until an arc is estab-

 

 

 

 

 

lished.

 

Start Procedure

 

 

 

The Start Procedure controls

 

 

 

 

 

the WFS. Trim at a specified

 

 

 

 

 

time at the beginning of the

 

 

 

 

 

weld. During the start time, the

 

 

 

 

 

machine will ramp up or down

 

 

 

 

 

from the Start Procedure to the

 

 

 

 

 

preset Welding Procedure.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

END OPTIONS

 

 

 

 

 

 

 

EFFECT / RANGE

 

 

FUNCTION

 

 

 

 

 

 

 

 

Postflow Time:

 

 

Adjusts the time that shielding

 

 

0 to 25.0 seconds

 

 

gas flows after the welding out-

 

 

 

 

 

put turns off.

 

 

Burnback: 0 to .25

 

 

The burnback time is the

 

 

 

 

 

 

Seconds

 

 

amount of time that the weld

 

 

 

 

 

output continues after the wire

 

 

 

 

 

stops feeding. It prevents the

 

 

 

 

 

wire from sticking in the puddle

 

 

 

 

 

and prepares the end of the

 

 

 

 

 

wire for the next arc start.

 

 

Crater Procedure

 

 

Crater Procedure controls the

 

 

 

 

 

WFS and volts for a specified

 

 

 

 

 

time at the end of the weld

 

 

 

 

 

after the trigger is released.

 

 

 

 

 

During the Crater time, the

 

 

 

 

 

machine will ramp up or down

 

 

 

 

 

from the Weld Procedure to

 

 

 

 

 

the Crater Procedure.

 

 

 

 

 

 

 

 

Spot Timer:

 

 

Adjusts the time welding will

 

 

0 to 120.0 Seconds

 

 

continue even if tigger is still

 

 

 

 

 

pulled. This option has no

 

 

 

 

 

effect in 4-Step Trigger Mode.

 

 

 

 

 

 

 

 

 

 

 

 

 

POWER FEED™ 10M SINGLE WIRE FEEDER

Image 48
Contents Power Feed 10M Wire Feeder Safety Depends on YouSafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents TAbLE of Contents Installation SPEC.# Type Input PowerTemperature Rating Power Feed 10M Single Wire FeederWire Drive Mounting See Figure A.1 Electric Shock can killLocation MountingWeld CAbLE SIzING Weld CAbLE ConnectionWeld CAbLE SIzES Electrode LeadCOAxIAL Weld CAbLES Negative Electrode PolarityControl CAbLE Specifications Control CAbLE ConnectionsAVAILAbLE Control CAbLE Changing Drive Rolls and Wire Guides DescriptionDrive Roll Pressure Setting Changing the GUN Receiver bUSHINGSet the drive roll pressure by To change the gun bushingWelding GUNS, Torches and ACCES- Sories GUN Receiver bUSHINGMagnum GUN and CAbLE ASSEMbLIES Wire Feed Shut Down Circuit Changing the Gear RatioTo change the gear ratio Wire Reel Loading DIP Switch #8 Position Gear RatioSpindle Placement Loading 16 to 44 lb .3 20kg SpoolsUsing K1504-1 Coil Reel Figure A.10Weld Wire Routing Loading 30 lb .6 kg Readi-Reels See Figure A.11Removing a Readi-Reel 13INSTALLATIONA-13 Shielding GAS ConnectionExAMPLES of Connecting AN Arclink Power Wave System BOOM Configuration Wire DriveControl bOx CV Welding Pulse Welding or STT WeldingOperation Fumes and Gases can be dangerousWelding Sparks can cause fire or explosion ARC Rays can burnDefinitions of Welding Modes Common Welding AbbREVIATIONSProduct Description Recommended ProcessesRequired Equipment Additional Required EquipmentProcess Limitations Equipment LimitationsFront Panel Controls and Connections Status LED Volts / Trim Display and Output KNOb Prior to WeldingSynergic CV Voltage Display Mode Select Panel 4 MSP4 OverviewLAYOUT-CONTROLS see Figure b.3 LAYOUT-DIGITAL DisplayPOWER-UP Sequence Changing Weld ModesChanging ARC Wave Control Infrared IR ControlLimit Setting Machine SETUP/USER PreferencesAccessing the Machine Setup Menu SET-UP Features Menu Figure b.3a Setup MenuUser Defined Parameters Parameter Definition Procedure Change Method Stall Factor AdjustmentParameter Definition Gun Offset Adjustment Crater DelayReset Consumable Weight TIG Gas ControlArc Start/Loss Error Time Definition Push-Pull Gun Knob behaviorDisplay Trim as Volts Option Sense From Studs100 View Diagnostics 107 View Power Source ProtocolParameter Definition Show Test Modes 101 View Event LogsCold Feed / GAS Purge Switch Step / 4-STEP Trigger Switch Step TriggerStep Trigger Operation Step Trigger Operation Sequence of OperationFigure b.5 Process Setup and Operation Non- SynergicModes Steel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC ControlPulse-on-Pulse Welding Machine Functionality bY Weld Process CC Stick ModesProcess Weld Mode Output Control KNObS, Weld Mode 5CV GMAW/FCAW NON-SYNERGIC CV NON-SYNERGIC ModesWire SIzE 030 035 045 052 Gmaw SynergicSynergic CV Modes Material Process GASWire SIzE Pulse and PULSE-ON-PULSE SynergicPulse and PULSE-0N-PULSE Modes STT and STT II Synergic STT and STT II Modes035 045 052 Gtaw TIG Welding Gtaw Touch Start TIG WeldingTouch Start TIG All Metals Touch Start TIGDIP Switch Settings User MemoriesLimit Setting High LimitLow Limit AttributeAccessories OptionalAccessories Lb. coils to 2 spindles Maintenance Safety PrecautionsRoutine Maintenance CALIbRATION Specification1TROUbLESHOOTINGE-1 PRObLEMS POSSIbLE Symptoms Cause Course of ActionRecommended ErrNo Heart beat response from See what to Do on Err Error Codes for the Power Wave TROUbLESHOOTING Symptoms OtherPRObLEMS Cause Recommended Course of ActionThree Dashes LINC-NET System Error Codes Error CodesArclink System Error Codes Field Service FacilityYour local Lincoln Authorized PRObLEMS POSSIbLE Output PRObLEMS TROUbLESHOOTING Recommended Diagrams Power Feed 10M Single WireFeeder Diagrams Dimension Print 14.56 18.48 15.8030.46 Precaucion Warnung