Lincoln Electric IM827-D manual PRObLEMS POSSIbLE

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E-10			TROUbLESHOOTING		E-10

		Observe all Safety Guidelines detailed throughout this manual


		PRObLEMS	POSSIbLE		RECOMMENDED
		(SYMPTOMS)	CAUSE		COURSE OF ACTION

			ARCLINK SYSTEM ERROR CODES

Err 44		Main CPU problem.	1. Verify the ground connection to	1.	The main processor in the system
			the power source is wired correct-		did not respond to another
			ly.		processor within the allotted time.
					Reflash system with latest soft-
			2. See the power source service		ware. Replace circuit board.
			Manual.

Err 53		Voltage sense loss.	1. The system detected that one of	1.	Verfy that leads 67 and 21 is
			the voltage sense lead cables		enabled and connected. See
			was disconnected from the weld-		enhanced schematic.
			ing circuit during a weld.

Err 81		Motor overload, long term.	1. The wire drive motor has over-	1.	Remove tight bends from the gun
			heated. Check that the electrode		and cable.
			slides easily through the gun and
			cable.	2.	Check that the spindle brake is
					not too tight.
				3.	Verify a high quality electrode is
					being used.
				4.	Wait for the error to reset and the
					motor to cool (approximately 1
					minute).

Err 82		Motor overload, short term.	1. The wire drive motor current draw	1.	Verify that the gears are free of
			has exceeded limits, usually		debris and dirt.
			because the motor is in a locked
			rotor state. Check that motor can
			turn freely when idle arm is open.

Err 95		Spool gun or pull gun motor	1. The drive motor in the spool gun	1.	Check spool gun brake or feeding
		overload.	or push-pull gun is drawing too		for binding. Replace spool gun
			much current.		circuit board.

Err 263		No usable weld modes.	1. The power source does not have	1.	Make sure the status of all
			any welding programs loaded.		devices is conected correctly to
			Required configuration could not		the machine. Reflash system
			be found.		software.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER FEED™ 10M SINGLE WIRE FEEDER

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Contents Power Feed 10M Wire Feeder Safety Depends on YouSafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents TAbLE of Contents Temperature Rating InstallationSPEC.# Type Input Power Power Feed 10M Single Wire FeederLocation Wire Drive Mounting See Figure A.1Electric Shock can kill MountingWeld CAbLE SIzES Weld CAbLE SIzINGWeld CAbLE Connection Electrode LeadCOAxIAL Weld CAbLES Negative Electrode PolarityControl CAbLE Specifications Control CAbLE ConnectionsAVAILAbLE Control CAbLE Changing Drive Rolls and Wire Guides DescriptionSet the drive roll pressure by Drive Roll Pressure SettingChanging the GUN Receiver bUSHING To change the gun bushingWelding GUNS, Torches and ACCES- Sories GUN Receiver bUSHINGMagnum GUN and CAbLE ASSEMbLIES Wire Feed Shut Down Circuit Changing the Gear RatioTo change the gear ratio Spindle Placement Wire Reel LoadingDIP Switch #8 Position Gear Ratio Loading 16 to 44 lb .3 20kg SpoolsUsing K1504-1 Coil Reel Figure A.10Weld Wire Routing Loading 30 lb .6 kg Readi-Reels See Figure A.11Removing a Readi-Reel 13INSTALLATIONA-13 Shielding GAS ConnectionExAMPLES of Connecting AN Arclink Power Wave System Control bOx BOOM ConfigurationWire Drive CV Welding Pulse Welding or STT WeldingWelding Sparks can cause fire or explosion OperationFumes and Gases can be dangerous ARC Rays can burnProduct Description Definitions of Welding ModesCommon Welding AbbREVIATIONS Recommended ProcessesProcess Limitations Required EquipmentAdditional Required Equipment Equipment LimitationsFront Panel Controls and Connections Status LED Volts / Trim Display and Output KNOb Prior to WeldingSynergic CV Voltage Display LAYOUT-CONTROLS see Figure b.3 Mode Select Panel 4 MSP4Overview LAYOUT-DIGITAL DisplayChanging ARC Wave Control POWER-UP SequenceChanging Weld Modes Infrared IR ControlLimit Setting Machine SETUP/USER PreferencesAccessing the Machine Setup Menu SET-UP Features Menu Figure b.3a Setup MenuUser Defined Parameters Parameter Definition Procedure Change Method Stall Factor AdjustmentReset Consumable Weight Parameter Definition Gun Offset AdjustmentCrater Delay TIG Gas ControlDisplay Trim as Volts Option Arc Start/Loss Error TimeDefinition Push-Pull Gun Knob behavior Sense From StudsParameter Definition Show Test Modes 100 View Diagnostics107 View Power Source Protocol 101 View Event LogsCold Feed / GAS Purge Switch Step / 4-STEP Trigger Switch Step TriggerStep Trigger Operation Step Trigger Operation Sequence of OperationFigure b.5 Process Setup and Operation Non- SynergicModes Steel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC ControlPulse-on-Pulse Welding Machine Functionality bY Weld Process CC Stick ModesCV GMAW/FCAW NON-SYNERGIC Process Weld ModeOutput Control KNObS, Weld Mode 5 CV NON-SYNERGIC ModesSynergic CV Modes Wire SIzE 030 035 045 052Gmaw Synergic Material Process GASWire SIzE Pulse and PULSE-ON-PULSE SynergicPulse and PULSE-0N-PULSE Modes STT and STT II Synergic STT and STT II Modes035 045 052 Touch Start TIG Gtaw TIG WeldingGtaw Touch Start TIG Welding All Metals Touch Start TIGDIP Switch Settings User MemoriesLow Limit Limit SettingHigh Limit AttributeAccessories OptionalAccessories Lb. coils to 2 spindles Routine Maintenance MaintenanceSafety Precautions CALIbRATION Specification1TROUbLESHOOTINGE-1 Recommended PRObLEMS POSSIbLESymptoms Cause Course of Action ErrNo Heart beat response from See what to Do on Err Error Codes for the Power Wave TROUbLESHOOTING Symptoms OtherPRObLEMS Cause Recommended Course of ActionThree Dashes LINC-NET System Error Codes Error CodesArclink System Error Codes Field Service FacilityYour local Lincoln Authorized PRObLEMS POSSIbLE Output PRObLEMS TROUbLESHOOTING Recommended Diagrams Power Feed 10M Single WireFeeder Diagrams Dimension Print 14.56 18.48 15.8030.46 Precaucion Warnung