Lincoln Electric IM827-D manual Error Codes for the Power Wave

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TROUbLESHOOTING

E-4

 

 

 

Observe all Safety Guidelines detailed throughout this manual

Error Codes for the Power Wave 455: Code 10675 and above.

ERROR CODES FOR THE POWER WAVE 455

The following is a list of possible error codes that the Power Feed 10M Dual Wire Feeder can output via the dis- play on this user interface.

Note: For any Err # listed below write down the error number for reference and try cycling power to see if the error clears itself. If not, refer to the What to Do column for the given Err.

 

PRObLEMS

POSSIbLE

RECOMMENDED

 

(SYMPTOMS)

CAUSE

COURSE OF ACTION

 

 

 

 

 

 

Display shows any of the following:

 

 

 

 

 

 

 

 

 

Err 11

CAN communication bus off.

Probably due to excessive number

 

 

 

of communication errors.

 

 

 

 

 

 

Err 12

User Interface time out error.

User Interface is no longer respond-

 

 

 

ing to the Power Source. The most

 

 

 

likely cause is a fault/bad connection

 

 

 

in the communication leads or con-

 

 

 

trol cable.

 

 

 

 

 

 

Err 21

Unprogrammed Weld Mode.

Contact the Service Department for

 

 

 

instructions on reloading the

 

 

 

Welding Software.

 

 

 

 

 

Err 22

Empty Weld Table.

Contact the Service Department for

 

 

 

instructions on reloading the

 

 

 

Welding Software.

 

 

 

 

 

 

Err 23

Weld Table checksum error.

Contact the Service Department for

 

 

 

instructions on reloading the

 

 

 

Welding Software.

 

 

 

 

 

Err 31

Primary overcurrent error.

Excessive Primary current present.

 

 

 

May be related to a switch board or

 

 

 

output rectifier failure.

 

 

 

 

 

Err 32

Capacitor "A" under voltage

Low voltage on the main capacitors.

 

 

(Left side facing machine)

May be caused by improper input

 

 

 

configuration.

 

 

 

When accompanied by an overvolt-

 

 

 

age error on the same side, it indi-

 

 

 

cates no capacitor voltage present

 

 

 

on that side, and is usually the result

 

Err 33

Capacitor "B" under voltage

of an open or short in the primary

 

 

(Right side facing machine)

side of the machine.

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER FEED™ 10M SINGLE WIRE FEEDER

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Contents Power Feed 10M Wire Feeder Safety Depends on YouSafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents TAbLE of Contents Installation SPEC.# Type Input PowerTemperature Rating Power Feed 10M Single Wire FeederWire Drive Mounting See Figure A.1 Electric Shock can killLocation MountingWeld CAbLE SIzING Weld CAbLE ConnectionWeld CAbLE SIzES Electrode LeadCOAxIAL Weld CAbLES Negative Electrode PolarityControl CAbLE Specifications Control CAbLE ConnectionsAVAILAbLE Control CAbLE Changing Drive Rolls and Wire Guides DescriptionDrive Roll Pressure Setting Changing the GUN Receiver bUSHINGSet the drive roll pressure by To change the gun bushingWelding GUNS, Torches and ACCES- Sories GUN Receiver bUSHINGMagnum GUN and CAbLE ASSEMbLIES Wire Feed Shut Down Circuit Changing the Gear RatioTo change the gear ratio Wire Reel Loading DIP Switch #8 Position Gear RatioSpindle Placement Loading 16 to 44 lb .3 20kg SpoolsUsing K1504-1 Coil Reel Figure A.10Weld Wire Routing Loading 30 lb .6 kg Readi-Reels See Figure A.11Removing a Readi-Reel 13INSTALLATIONA-13 Shielding GAS ConnectionExAMPLES of Connecting AN Arclink Power Wave System BOOM Configuration Wire DriveControl bOx CV Welding Pulse Welding or STT WeldingOperation Fumes and Gases can be dangerousWelding Sparks can cause fire or explosion ARC Rays can burnDefinitions of Welding Modes Common Welding AbbREVIATIONSProduct Description Recommended ProcessesRequired Equipment Additional Required EquipmentProcess Limitations Equipment LimitationsFront Panel Controls and Connections Status LED Volts / Trim Display and Output KNOb Prior to WeldingSynergic CV Voltage Display Mode Select Panel 4 MSP4 OverviewLAYOUT-CONTROLS see Figure b.3 LAYOUT-DIGITAL DisplayPOWER-UP Sequence Changing Weld ModesChanging ARC Wave Control Infrared IR ControlLimit Setting Machine SETUP/USER PreferencesAccessing the Machine Setup Menu SET-UP Features Menu Figure b.3a Setup MenuUser Defined Parameters Parameter Definition Procedure Change Method Stall Factor AdjustmentParameter Definition Gun Offset Adjustment Crater DelayReset Consumable Weight TIG Gas ControlArc Start/Loss Error Time Definition Push-Pull Gun Knob behaviorDisplay Trim as Volts Option Sense From Studs100 View Diagnostics 107 View Power Source ProtocolParameter Definition Show Test Modes 101 View Event LogsCold Feed / GAS Purge Switch Step / 4-STEP Trigger Switch Step TriggerStep Trigger Operation Step Trigger Operation Sequence of OperationFigure b.5 Process Setup and Operation Non- SynergicModes Steel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC ControlPulse-on-Pulse Welding Machine Functionality bY Weld Process CC Stick ModesProcess Weld Mode Output Control KNObS, Weld Mode 5CV GMAW/FCAW NON-SYNERGIC CV NON-SYNERGIC ModesWire SIzE 030 035 045 052 Gmaw SynergicSynergic CV Modes Material Process GASWire SIzE Pulse and PULSE-ON-PULSE SynergicPulse and PULSE-0N-PULSE Modes STT and STT II Synergic STT and STT II Modes035 045 052 Gtaw TIG Welding Gtaw Touch Start TIG WeldingTouch Start TIG All Metals Touch Start TIGDIP Switch Settings User MemoriesLimit Setting High LimitLow Limit AttributeAccessories OptionalAccessories Lb. coils to 2 spindles Maintenance Safety PrecautionsRoutine Maintenance CALIbRATION Specification1TROUbLESHOOTINGE-1 PRObLEMS POSSIbLE Symptoms Cause Course of ActionRecommended ErrNo Heart beat response from See what to Do on Err Error Codes for the Power Wave TROUbLESHOOTING Symptoms OtherPRObLEMS Cause Recommended Course of ActionThree Dashes LINC-NET System Error Codes Error CodesArclink System Error Codes Field Service FacilityYour local Lincoln Authorized PRObLEMS POSSIbLE Output PRObLEMS TROUbLESHOOTING Recommended Diagrams Power Feed 10M Single WireFeeder Diagrams Dimension Print 14.56 18.48 15.8030.46 Precaucion Warnung
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