Lincoln Electric IM827-D manual TAbLE of Contents

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vii	TAbLE OF CONTENTS	vii
		Page
	Operation	Section b
	Aluminum Synergic GMAW-P (Pulsed MIG) and GMAW-PP (Pulse on Pulse) Welding ...B-21
	Machine Functionality by Weld Process	B-22/B-27
	CC-Stick	B-22
	CV GMAW/FCAW (NON-SYNERGIC)	B-23
	GMAW (SYNERGIC)	B-24
	Pulse and Pulse-on-Pulse (SYNERGIC)	B-25
	STT and STT II (SYNERGIC)	B-26
	GTAW (TIG) Welding	B-27
	User Memories	B-28
	Dip Switch Settings	B-28
	6. Optional Dual Procedure/Memory Panel Operation	B-28
	Limit Settings	B-29
	Accessories	Section C
	General Options / Accessories	C-1/C-3
	________________________________________________________________________________
	Maintenance	Section D
	Routine	D-1
	Periodic	D-1
	Calibration Specification	D-1
	________________________________________________________________________________
	Troubleshooting	Section E
	How to Use Troubleshooting Guide	E-1
	Troubleshooting Guide	E-2 thru E-13
	________________________________________________________________________________
	Wiring Diagram and Dimension Print	Section F
	________________________________________________________________________________
	Parts Lists	P-497
	________________________________________________________________________________

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Contents Power Feed 10M Wire Feeder Safety Depends on YouSafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents TAbLE of Contents Installation SPEC.# Type Input PowerTemperature Rating Power Feed 10M Single Wire FeederWire Drive Mounting See Figure A.1 Electric Shock can killLocation MountingWeld CAbLE SIzING Weld CAbLE ConnectionWeld CAbLE SIzES Electrode LeadCOAxIAL Weld CAbLES Negative Electrode PolarityAVAILAbLE Control CAbLE Control CAbLE SpecificationsControl CAbLE Connections Changing Drive Rolls and Wire Guides DescriptionDrive Roll Pressure Setting Changing the GUN Receiver bUSHINGSet the drive roll pressure by To change the gun bushingMagnum GUN and CAbLE ASSEMbLIES Welding GUNS, Torches and ACCES- SoriesGUN Receiver bUSHING To change the gear ratio Wire Feed Shut Down CircuitChanging the Gear Ratio Wire Reel Loading DIP Switch #8 Position Gear RatioSpindle Placement Loading 16 to 44 lb .3 20kg SpoolsUsing K1504-1 Coil Reel Figure A.10Removing a Readi-Reel Weld Wire RoutingLoading 30 lb .6 kg Readi-Reels See Figure A.11 13INSTALLATIONA-13 Shielding GAS ConnectionExAMPLES of Connecting AN Arclink Power Wave System BOOM Configuration Wire DriveControl bOx CV Welding Pulse Welding or STT WeldingOperation Fumes and Gases can be dangerousWelding Sparks can cause fire or explosion ARC Rays can burnDefinitions of Welding Modes Common Welding AbbREVIATIONSProduct Description Recommended ProcessesRequired Equipment Additional Required EquipmentProcess Limitations Equipment LimitationsFront Panel Controls and Connections Status LED Synergic CV Voltage Display Volts / Trim Display and Output KNObPrior to Welding Mode Select Panel 4 MSP4 OverviewLAYOUT-CONTROLS see Figure b.3 LAYOUT-DIGITAL DisplayPOWER-UP Sequence Changing Weld ModesChanging ARC Wave Control Infrared IR ControlAccessing the Machine Setup Menu Limit SettingMachine SETUP/USER Preferences SET-UP Features Menu Figure b.3a Setup MenuUser Defined Parameters Parameter Definition Procedure Change Method Stall Factor AdjustmentParameter Definition Gun Offset Adjustment Crater DelayReset Consumable Weight TIG Gas ControlArc Start/Loss Error Time Definition Push-Pull Gun Knob behaviorDisplay Trim as Volts Option Sense From Studs100 View Diagnostics 107 View Power Source ProtocolParameter Definition Show Test Modes 101 View Event LogsStep Trigger Operation Cold Feed / GAS Purge Switch Step / 4-STEP Trigger SwitchStep Trigger Step Trigger Operation Sequence of OperationFigure b.5 Modes Process Setup and OperationNon- Synergic Steel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC ControlPulse-on-Pulse Welding Machine Functionality bY Weld Process CC Stick ModesProcess Weld Mode Output Control KNObS, Weld Mode 5CV GMAW/FCAW NON-SYNERGIC CV NON-SYNERGIC ModesWire SIzE 030 035 045 052 Gmaw SynergicSynergic CV Modes Material Process GASPulse and PULSE-0N-PULSE Modes Wire SIzEPulse and PULSE-ON-PULSE Synergic 035 045 052 STT and STT II SynergicSTT and STT II Modes Gtaw TIG Welding Gtaw Touch Start TIG WeldingTouch Start TIG All Metals Touch Start TIGDIP Switch Settings User MemoriesLimit Setting High LimitLow Limit AttributeAccessories OptionalAccessories Lb. coils to 2 spindles Maintenance Safety PrecautionsRoutine Maintenance CALIbRATION Specification1TROUbLESHOOTINGE-1 PRObLEMS POSSIbLE Symptoms Cause Course of ActionRecommended ErrNo Heart beat response from See what to Do on Err Error Codes for the Power Wave TROUbLESHOOTING Symptoms OtherThree Dashes PRObLEMSCause Recommended Course of Action LINC-NET System Error Codes Error CodesYour local Lincoln Authorized Arclink System Error CodesField Service Facility PRObLEMS POSSIbLE Output PRObLEMS TROUbLESHOOTING Recommended Feeder DiagramsPower Feed 10M Single Wire Diagrams 30.46 Dimension Print14.56 18.48 15.80 Precaucion Warnung