Lincoln Electric IM827-D manual Status LED

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b-5

 

OPERATION

b-5

 

 

 

 

1. STATUS LED

 

FIGURE b.2

The status LED indicates system status.

Normal A. WIRE FEED SPEED/AMMETER DISPLAY AND

operation is a steady green light.

OUTPUT KNOb

 

Note: During normal power-up, the LED may flash red and/or green as the equipment performs self tests.

LED condition

Definition

 

 

Steady green

System okay. The power source and

 

wire feeder are communicating nor-

 

mally.

 

 

blinking green

Occurs during a reset and indicates

 

the power source is identifying each

 

component in the system. This is nor-

 

mal for the first 10 seconds after

 

power-up, or if the system configura-

 

tion is changed during operation.

 

 

Alternating

Non-recoverable system fault. If the

green and red

power source or wire feeder status

 

LED is flashing any combination of

 

red and green, errors are present in

 

the system. Read the error code

 

before the machine is turned off.

 

Instructions for reading the error code

 

are detailed in the Service Manual.

 

Individual code digits are flashed in

 

red with a long pause between digits.

 

If more than one code is present, the

 

codes will be separated by a green

 

light.

 

To clear the error, turn the power

 

source OFF, and then back ON to

 

reset. See troubleshooting section.

 

 

Steady red

Non recoverable hardware fault.

 

Generally indicates a problem with

 

the cables connecting the wire feeder

 

to the power source.

 

 

blinking red

Not applicable.

 

 

2.DIGITAL METERS AND OUTPUT ENCODER KNObS (See Figure B.2)

The primary weld procedure settings are controlled and displayed using digital meters and output encoder knobs located at the top of the Power Feed™ 10M Single Wire Feeder control panel.

A B

400

263

WFS AMPS

VOLTS TRIM

This meter displays either the wire feed speed or cur- rent value (Amps) depending upon welding process (Mode) being used and the status of the wire feeder and power source. Written below the display is "WFS" and "Amps". An LED light illuminates which value is being displayed on the meter. The knob below the meter adjusts the value displayed on the meters.

Prior to Welding

Description

CV Welding Processes

Meter displays the preset

 

WFS value.

CC Welding Processes

Meter displays the preset

 

Amps.

During Welding

 

An Weld Processes

Meter displays displays the

 

actual average welding

 

Amps.

After Welding

 

An Weld Processes

The meter holds the actual

 

current value for 5 sec-

 

onds. The display blinks to

 

indicate the Power Feed™

 

10M Single Wire Feeder is

 

in the "Hold" period. If the

 

output is adjusted while in

 

the "Hold" period, the

 

Power Feed™ 10M Single

 

Wire Feeder will revert to

 

the "Prior to welding" dis-

 

play described above.

Note: If the output knob for the WFS/AMPS is adjust- ed while the Power Feed™ 10M Single Wire Feeder is in the “Hold” period, the Power Feed™ 10M Single Wire Feeder will immediately revert to the “Prior to Welding” display.

The default wire feed speed units are inches/minute and can be changed to meters/minute by entering the "Set-up Menu" in this Operation Section. The wire feed speed is calibrated to within ±2%. Refer to the power source man- ual for calibration specifications of the ammeter.

POWER FEED™ 10M SINGLE WIRE FEEDER

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Contents Power Feed 10M Wire Feeder Safety Depends on YouSafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents TAbLE of Contents Installation SPEC.# Type Input PowerTemperature Rating Power Feed 10M Single Wire FeederWire Drive Mounting See Figure A.1 Electric Shock can killLocation MountingWeld CAbLE SIzING Weld CAbLE ConnectionWeld CAbLE SIzES Electrode LeadCOAxIAL Weld CAbLES Negative Electrode PolarityControl CAbLE Connections Control CAbLE SpecificationsAVAILAbLE Control CAbLE Changing Drive Rolls and Wire Guides DescriptionDrive Roll Pressure Setting Changing the GUN Receiver bUSHINGSet the drive roll pressure by To change the gun bushingGUN Receiver bUSHING Welding GUNS, Torches and ACCES- SoriesMagnum GUN and CAbLE ASSEMbLIES Changing the Gear Ratio Wire Feed Shut Down CircuitTo change the gear ratio Wire Reel Loading DIP Switch #8 Position Gear RatioSpindle Placement Loading 16 to 44 lb .3 20kg SpoolsUsing K1504-1 Coil Reel Figure A.10Loading 30 lb .6 kg Readi-Reels See Figure A.11 Weld Wire RoutingRemoving a Readi-Reel 13INSTALLATIONA-13 Shielding GAS ConnectionExAMPLES of Connecting AN Arclink Power Wave System BOOM Configuration Wire DriveControl bOx CV Welding Pulse Welding or STT WeldingOperation Fumes and Gases can be dangerousWelding Sparks can cause fire or explosion ARC Rays can burnDefinitions of Welding Modes Common Welding AbbREVIATIONSProduct Description Recommended ProcessesRequired Equipment Additional Required EquipmentProcess Limitations Equipment LimitationsFront Panel Controls and Connections Status LED Prior to Welding Volts / Trim Display and Output KNObSynergic CV Voltage Display Mode Select Panel 4 MSP4 OverviewLAYOUT-CONTROLS see Figure b.3 LAYOUT-DIGITAL DisplayPOWER-UP Sequence Changing Weld ModesChanging ARC Wave Control Infrared IR ControlMachine SETUP/USER Preferences Limit SettingAccessing the Machine Setup Menu SET-UP Features Menu Figure b.3a Setup MenuUser Defined Parameters Parameter Definition Procedure Change Method Stall Factor AdjustmentParameter Definition Gun Offset Adjustment Crater DelayReset Consumable Weight TIG Gas ControlArc Start/Loss Error Time Definition Push-Pull Gun Knob behaviorDisplay Trim as Volts Option Sense From Studs100 View Diagnostics 107 View Power Source ProtocolParameter Definition Show Test Modes 101 View Event LogsStep Trigger Cold Feed / GAS Purge Switch Step / 4-STEP Trigger SwitchStep Trigger Operation Step Trigger Operation Sequence of OperationFigure b.5 Non- Synergic Process Setup and OperationModes Steel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC ControlPulse-on-Pulse Welding Machine Functionality bY Weld Process CC Stick ModesProcess Weld Mode Output Control KNObS, Weld Mode 5CV GMAW/FCAW NON-SYNERGIC CV NON-SYNERGIC ModesWire SIzE 030 035 045 052 Gmaw SynergicSynergic CV Modes Material Process GASPulse and PULSE-ON-PULSE Synergic Wire SIzEPulse and PULSE-0N-PULSE Modes STT and STT II Modes STT and STT II Synergic035 045 052 Gtaw TIG Welding Gtaw Touch Start TIG WeldingTouch Start TIG All Metals Touch Start TIGDIP Switch Settings User MemoriesLimit Setting High LimitLow Limit AttributeAccessories OptionalAccessories Lb. coils to 2 spindles Maintenance Safety PrecautionsRoutine Maintenance CALIbRATION Specification1TROUbLESHOOTINGE-1 PRObLEMS POSSIbLE Symptoms Cause Course of ActionRecommended ErrNo Heart beat response from See what to Do on Err Error Codes for the Power Wave TROUbLESHOOTING Symptoms OtherCause Recommended Course of Action PRObLEMSThree Dashes LINC-NET System Error Codes Error CodesField Service Facility Arclink System Error CodesYour local Lincoln Authorized PRObLEMS POSSIbLE Output PRObLEMS TROUbLESHOOTING Recommended Power Feed 10M Single Wire DiagramsFeeder Diagrams 14.56 18.48 15.80 Dimension Print30.46 Precaucion Warnung