Lincoln Electric IM827-D manual Accessories, Optional

Page 53

C-1

 

 

 

ACCESSORIES

C-1

 

 

 

 

 

 

 

 

 

OPTIONAL:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Includes: Push-Pull Gun

 

 

 

 

 

 

 

Receiver Bushing, Fittings,

 

 

 

 

K2339-1

Push-Pull Connection Kit

 

Modified Gas-Bypass Valve,

 

 

 

 

 

 

 

Valve Removal Tool and

 

 

 

 

 

 

 

Control Cable

 

 

 

 

 

 

 

Extension Assembly.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Includes: 1 “T”

 

 

 

 

 

 

 

connector for connecting

 

 

 

 

K2429-1

ArcLink “T” Cable Connector

 

2 Wire Feeders to 1

 

 

 

 

 

 

 

Power Source.

 

 

 

 

 

 

 

 

 

 

 

 

K2360-1

Dual Procedure/Memory Panel

 

Includes: 1 memory panel

 

 

 

 

 

 

 

 

 

 

 

 

 

K1543-xx

ArcLink Cables

 

Includes: 1 ArcLink cable of

 

 

 

 

 

 

 

length "xx"

 

 

 

 

 

 

 

 

 

 

 

 

 

K1796-xx

Co-Axial Power Cable

 

Includes: 1 Coaxial weld cable

 

 

 

 

 

 

 

of length "xx". Ends of the

 

 

 

 

 

 

 

weld cable have lug

 

 

 

 

 

 

 

connections.

 

 

 

 

 

 

 

 

 

 

 

 

K1842-xx

Weld Power Cable

 

Includes: Lug to Lug, 3/0

 

 

 

 

 

 

 

Cable of length "xx".

 

 

 

 

K1500-1

Gun Receiver Bushing (for guns

 

Includes: Gun receiver bush-

 

 

 

 

 

with K466-1 Lincoln gun connec-

 

ing, set screw and hex key

 

 

 

 

 

tors; Innershield and Subarc guns)

 

wrench.

 

 

 

 

 

 

 

 

 

 

 

 

K1500-2

Gun Receiver Bushing (for guns

 

Includes: Gun receiver bush-

 

 

 

 

 

with K466-2, K466-10 Lincoln gun

 

ing with hose nipple, set screw

 

 

 

 

 

connectors; Magnum 200/300/400

 

and hex key wrench.

 

 

 

 

 

guns and compatible with

 

 

 

 

 

 

 

 

Tweco® #4)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gun Receiver Bushing (for guns

 

 

 

 

 

 

 

 

with K1637-7 Lincoln gun connec-

 

Includes: Gun receiver bush-

 

 

 

 

K1500-3

tors; Magnum 550 guns and com-

 

ing with hose nipple, set screw

 

 

 

 

 

patible with Tweco® #5)

 

and hex key wrench.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POWER FEED™ 10M SINGLE WIRE FEEDER

Image 53
Contents Safety Depends on You Power Feed 10M Wire FeederCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté On-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents TAbLE of Contents SPEC.# Type Input Power InstallationTemperature Rating Power Feed 10M Single Wire FeederElectric Shock can kill Wire Drive Mounting See Figure A.1Location MountingWeld CAbLE Connection Weld CAbLE SIzINGWeld CAbLE SIzES Electrode LeadNegative Electrode Polarity COAxIAL Weld CAbLESAVAILAbLE Control CAbLE Control CAbLE SpecificationsControl CAbLE Connections Description Changing Drive Rolls and Wire GuidesChanging the GUN Receiver bUSHING Drive Roll Pressure SettingSet the drive roll pressure by To change the gun bushingMagnum GUN and CAbLE ASSEMbLIES Welding GUNS, Torches and ACCES- SoriesGUN Receiver bUSHING To change the gear ratio Wire Feed Shut Down CircuitChanging the Gear Ratio DIP Switch #8 Position Gear Ratio Wire Reel LoadingSpindle Placement Loading 16 to 44 lb .3 20kg SpoolsFigure A.10 Using K1504-1 Coil ReelRemoving a Readi-Reel Weld Wire RoutingLoading 30 lb .6 kg Readi-Reels See Figure A.11 Shielding GAS Connection 13INSTALLATIONA-13ExAMPLES of Connecting AN Arclink Power Wave System Wire Drive BOOM ConfigurationControl bOx CV Welding Pulse Welding or STT WeldingFumes and Gases can be dangerous OperationWelding Sparks can cause fire or explosion ARC Rays can burnCommon Welding AbbREVIATIONS Definitions of Welding ModesProduct Description Recommended ProcessesAdditional Required Equipment Required EquipmentProcess Limitations Equipment LimitationsFront Panel Controls and Connections Status LED Synergic CV Voltage Display Volts / Trim Display and Output KNObPrior to Welding Overview Mode Select Panel 4 MSP4LAYOUT-CONTROLS see Figure b.3 LAYOUT-DIGITAL DisplayChanging Weld Modes POWER-UP SequenceChanging ARC Wave Control Infrared IR ControlAccessing the Machine Setup Menu Limit SettingMachine SETUP/USER Preferences Figure b.3a Setup Menu SET-UP Features MenuUser Defined Parameters Stall Factor Adjustment Parameter Definition Procedure Change MethodCrater Delay Parameter Definition Gun Offset AdjustmentReset Consumable Weight TIG Gas ControlDefinition Push-Pull Gun Knob behavior Arc Start/Loss Error TimeDisplay Trim as Volts Option Sense From Studs107 View Power Source Protocol 100 View DiagnosticsParameter Definition Show Test Modes 101 View Event LogsStep Trigger Operation Cold Feed / GAS Purge Switch Step / 4-STEP Trigger SwitchStep Trigger Sequence of Operation Step Trigger OperationFigure b.5 Modes Process Setup and OperationNon- Synergic ARC Control Steel and Stainless Synergic GMAW-P Pulsed MIG WeldingPulse-on-Pulse Welding CC Stick Modes Machine Functionality bY Weld ProcessOutput Control KNObS, Weld Mode 5 Process Weld ModeCV GMAW/FCAW NON-SYNERGIC CV NON-SYNERGIC ModesGmaw Synergic Wire SIzE 030 035 045 052Synergic CV Modes Material Process GASPulse and PULSE-0N-PULSE Modes Wire SIzEPulse and PULSE-ON-PULSE Synergic 035 045 052 STT and STT II SynergicSTT and STT II Modes Gtaw Touch Start TIG Welding Gtaw TIG WeldingTouch Start TIG All Metals Touch Start TIGUser Memories DIP Switch SettingsHigh Limit Limit SettingLow Limit AttributeOptional AccessoriesAccessories Lb. coils to 2 spindles Safety Precautions MaintenanceRoutine Maintenance CALIbRATION Specification1TROUbLESHOOTINGE-1 Symptoms Cause Course of Action PRObLEMS POSSIbLERecommended ErrNo Heart beat response from See what to Do on Err Error Codes for the Power Wave TROUbLESHOOTING Other SymptomsThree Dashes PRObLEMSCause Recommended Course of Action Error Codes LINC-NET System Error CodesYour local Lincoln Authorized Arclink System Error CodesField Service Facility PRObLEMS POSSIbLE Output PRObLEMS TROUbLESHOOTING Recommended Feeder DiagramsPower Feed 10M Single Wire Diagrams 30.46 Dimension Print14.56 18.48 15.80 Precaucion Warnung