Lincoln Electric IM827-D manual Gmaw Synergic, Synergic CV Modes, Material Process GAS

Page 47

b-24

OPERATION

b-24

 

 

 

MACHINE FUNCTIONALITY bY WELD PROCESS

GMAW (SYNERGIC)

Use the following tables to review how the machine functions (output controls, arc control, Start options and weld options) for the weld modes listed in the top table.

SYNERGIC CV MODES

MATERIAL

PROCESS

GAS

 

WIRE SIzE

 

 

 

 

0.030

0.035

0.045

0.052

Steel

GMAW

CO2

---

10

20

24

Steel

GMAW

Ar(Mix)

94

11

21

25

Stainless

GMAW

Ar(Mix)

61

31

41

---

 

 

 

 

 

 

 

Stainless

GMAW

Ar/He/CO2

63

33

43

---

Aluminum 4043

TIG

Ar

---

148

71

---

Aluminum 5356

TIG

Ar

---

151

75

---

Metal Core

GMAW

Ar/CO2

---

---

---

---

 

 

 

 

 

 

 

OUTPUT CONTROL KNObS

200

WFS AMPS

 

 

 

LESS

MORE

 

 

 

WFS

WFS

ARC CONTROL

 

 

 

 

 

 

 

 

 

 

 

EFFECT / RANGE

 

 

DESCRIPTION

 

 

PINCH EFFECT

 

 

Adjust the short circuit current

 

(-10.0 to +10.0)

 

 

to create a soft arc, or a force-

 

 

 

 

ful, digging arc.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

START OPTIONS

The start Options available in these synergic CV weld modes, their adjustment range and function are as follows:

 

 

 

 

 

EFFECT / RANGE

 

 

DESCRIPTION

 

 

 

 

 

 

Preflow Time

 

 

Adjusts the time the gas flows

 

0 - 25.0 seconds

 

 

after the trigger is pulled and

 

 

 

 

prior to feeding.

 

Run-in WFS:

 

 

Run-In sets the wire feed

 

 

 

 

Off, 30 to150 in/min.

 

 

speed from the time the trigger

 

 

 

 

is pulled until an arc is estab-

 

 

 

 

lished.

 

Start Procedure

 

 

The Start Procedure controls

 

 

 

 

the WFS. Trim at a specified

 

 

 

 

time at the beginning of the

 

 

 

 

weld. During the start time, the

 

 

 

 

machine will ramp up or down

 

 

 

 

from the Start Procedure to the

 

 

 

 

preset Welding Procedure.

 

 

 

 

 

 

 

 

 

 

 

26.3

VOLTS TRIM

LESS

MORE

 

 

 

VOLTS

VOLTS

 

 

 

END OPTIONS

 

 

 

 

 

 

 

 

EFFECT / RANGE

 

 

DESCRIPTION

 

 

 

 

 

 

Postflow Time

 

 

Adjusts the time that shielding

 

0 to 25.0 seconds

 

 

gas flows after the welding out-

 

 

 

 

 

put turns off.

 

Burnback:

 

 

 

The burnback time is the

 

0 to .25 Seconds

 

 

amount of time that the weld

 

 

 

 

 

output continues after the wire

 

 

 

 

 

stops feeding. It prevents the

 

 

 

 

 

wire from sticking in the puddle

 

 

 

 

 

and prepares the end of the

 

 

 

 

 

wire for the next arc start.

 

Crater Procedure

 

 

Crater Procedure controls the

 

 

 

 

 

WFS and volts for a specified

 

 

 

 

 

time at the end of the weld

 

 

 

 

 

after the trigger is released.

 

 

 

 

 

During the Crater time, the

 

 

 

 

 

machine will ramp up or down

 

 

 

 

 

from the Weld Procedure to

 

 

 

 

 

the Crater Procedure.

 

 

 

 

 

 

Spot Timer:

 

 

Adjusts the time welding will

 

0 to 120.0 Seconds

 

 

continue even if tigger is still

 

 

 

 

 

pulled. This option has no

 

 

 

 

 

effect in 4-Step Trigger Mode.

 

 

 

 

 

 

 

 

 

 

 

 

 

POWER FEED™ 10M SINGLE WIRE FEEDER

Image 47
Contents Safety Depends on You Power Feed 10M Wire FeederCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté On-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents TAbLE of Contents Power Feed 10M Single Wire Feeder InstallationSPEC.# Type Input Power Temperature RatingMounting Wire Drive Mounting See Figure A.1Electric Shock can kill LocationElectrode Lead Weld CAbLE SIzINGWeld CAbLE Connection Weld CAbLE SIzESNegative Electrode Polarity COAxIAL Weld CAbLESAVAILAbLE Control CAbLE Control CAbLE SpecificationsControl CAbLE Connections Description Changing Drive Rolls and Wire GuidesTo change the gun bushing Drive Roll Pressure SettingChanging the GUN Receiver bUSHING Set the drive roll pressure byMagnum GUN and CAbLE ASSEMbLIES Welding GUNS, Torches and ACCES- SoriesGUN Receiver bUSHING To change the gear ratio Wire Feed Shut Down CircuitChanging the Gear Ratio Loading 16 to 44 lb .3 20kg Spools Wire Reel LoadingDIP Switch #8 Position Gear Ratio Spindle PlacementFigure A.10 Using K1504-1 Coil ReelRemoving a Readi-Reel Weld Wire RoutingLoading 30 lb .6 kg Readi-Reels See Figure A.11 Shielding GAS Connection 13INSTALLATIONA-13ExAMPLES of Connecting AN Arclink Power Wave System CV Welding Pulse Welding or STT Welding BOOM ConfigurationWire Drive Control bOxARC Rays can burn OperationFumes and Gases can be dangerous Welding Sparks can cause fire or explosionRecommended Processes Definitions of Welding ModesCommon Welding AbbREVIATIONS Product DescriptionEquipment Limitations Required EquipmentAdditional Required Equipment Process LimitationsFront Panel Controls and Connections Status LED Synergic CV Voltage Display Volts / Trim Display and Output KNObPrior to Welding LAYOUT-DIGITAL Display Mode Select Panel 4 MSP4Overview LAYOUT-CONTROLS see Figure b.3Infrared IR Control POWER-UP SequenceChanging Weld Modes Changing ARC Wave ControlAccessing the Machine Setup Menu Limit SettingMachine SETUP/USER Preferences Figure b.3a Setup Menu SET-UP Features MenuUser Defined Parameters Stall Factor Adjustment Parameter Definition Procedure Change MethodTIG Gas Control Parameter Definition Gun Offset AdjustmentCrater Delay Reset Consumable WeightSense From Studs Arc Start/Loss Error TimeDefinition Push-Pull Gun Knob behavior Display Trim as Volts Option101 View Event Logs 100 View Diagnostics107 View Power Source Protocol Parameter Definition Show Test ModesStep Trigger Operation Cold Feed / GAS Purge Switch Step / 4-STEP Trigger SwitchStep Trigger Sequence of Operation Step Trigger OperationFigure b.5 Modes Process Setup and OperationNon- Synergic ARC Control Steel and Stainless Synergic GMAW-P Pulsed MIG WeldingPulse-on-Pulse Welding CC Stick Modes Machine Functionality bY Weld ProcessCV NON-SYNERGIC Modes Process Weld ModeOutput Control KNObS, Weld Mode 5 CV GMAW/FCAW NON-SYNERGICMaterial Process GAS Wire SIzE 030 035 045 052Gmaw Synergic Synergic CV ModesPulse and PULSE-0N-PULSE Modes Wire SIzEPulse and PULSE-ON-PULSE Synergic 035 045 052 STT and STT II SynergicSTT and STT II Modes All Metals Touch Start TIG Gtaw TIG WeldingGtaw Touch Start TIG Welding Touch Start TIGUser Memories DIP Switch SettingsAttribute Limit SettingHigh Limit Low LimitOptional AccessoriesAccessories Lb. coils to 2 spindles CALIbRATION Specification MaintenanceSafety Precautions Routine Maintenance1TROUbLESHOOTINGE-1 Err PRObLEMS POSSIbLESymptoms Cause Course of Action RecommendedNo Heart beat response from See what to Do on Err Error Codes for the Power Wave TROUbLESHOOTING Other SymptomsThree Dashes PRObLEMSCause Recommended Course of Action Error Codes LINC-NET System Error CodesYour local Lincoln Authorized Arclink System Error CodesField Service Facility PRObLEMS POSSIbLE Output PRObLEMS TROUbLESHOOTING Recommended Feeder DiagramsPower Feed 10M Single Wire Diagrams 30.46 Dimension Print14.56 18.48 15.80 Precaucion Warnung