Lincoln Electric IM827-D manual Front Panel Controls and Connections

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b-4	OPERATION	b-4

FRONT PANEL CONTROLS AND CONNECTIONS

CASE FRONT CONTROLS

FIGURE b.1

2

6

3

	5	1	4	7	8

ITEM				DESCRIPTION

1	Status LED indicates system status.

2	Digital Meter Display is a bright LED display of key welding information. Adjusting Parameter Knobs.

3	MSP4 Panel is used to set the weld mode, adjust the arc, change arc start/end parameters and for set-
	up information.

4	Cold Feed - Gas Purge Switch, press the switch up to feed wire with weld output off. Press the switch
	down for gas flow with weld output off.

5	2 step - 4 step Switch is used to choose between a 2 step trigger or a 4 step trigger operation.

6	Memory Panel. Operating Instructions are located in this Operation Section if your machine is equipped
	with this unit. If not equipped you may order K2360-1 Field-Installed option (See Accessories Section).
	(Memory Panel are for Codes 11771, 11772 and above)

7	Cover for Optional Water Cooling Kit, remove when the water cooling kit is installed. See instructions
	with water cooling Kit.

8	Trigger Connector 5-pin amphenol for connecting the MIG gun trigger. See Installation Section for detail.

POWER FEED™ 10M SINGLE WIRE FEEDER

Image 27

Contents Safety Depends on You Power Feed 10M Wire FeederCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté On-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents TAbLE of Contents Power Feed 10M Single Wire Feeder InstallationSPEC.# Type Input Power Temperature RatingMounting Wire Drive Mounting See Figure A.1Electric Shock can kill LocationElectrode Lead Weld CAbLE SIzINGWeld CAbLE Connection Weld CAbLE SIzESNegative Electrode Polarity COAxIAL Weld CAbLESControl CAbLE Specifications Control CAbLE ConnectionsAVAILAbLE Control CAbLE Description Changing Drive Rolls and Wire GuidesTo change the gun bushing Drive Roll Pressure SettingChanging the GUN Receiver bUSHING Set the drive roll pressure byWelding GUNS, Torches and ACCES- Sories GUN Receiver bUSHINGMagnum GUN and CAbLE ASSEMbLIES Wire Feed Shut Down Circuit Changing the Gear RatioTo change the gear ratio Loading 16 to 44 lb .3 20kg Spools Wire Reel LoadingDIP Switch #8 Position Gear Ratio Spindle PlacementFigure A.10 Using K1504-1 Coil ReelWeld Wire Routing Loading 30 lb .6 kg Readi-Reels See Figure A.11Removing a Readi-Reel Shielding GAS Connection 13INSTALLATIONA-13ExAMPLES of Connecting AN Arclink Power Wave System CV Welding Pulse Welding or STT Welding BOOM ConfigurationWire Drive Control bOxARC Rays can burn OperationFumes and Gases can be dangerous Welding Sparks can cause fire or explosionRecommended Processes Definitions of Welding ModesCommon Welding AbbREVIATIONS Product DescriptionEquipment Limitations Required EquipmentAdditional Required Equipment Process LimitationsFront Panel Controls and Connections Status LED Volts / Trim Display and Output KNOb Prior to WeldingSynergic CV Voltage Display LAYOUT-DIGITAL Display Mode Select Panel 4 MSP4Overview LAYOUT-CONTROLS see Figure b.3Infrared IR Control POWER-UP SequenceChanging Weld Modes Changing ARC Wave ControlLimit Setting Machine SETUP/USER PreferencesAccessing the Machine Setup Menu Figure b.3a Setup Menu SET-UP Features MenuUser Defined Parameters Stall Factor Adjustment Parameter Definition Procedure Change MethodTIG Gas Control Parameter Definition Gun Offset AdjustmentCrater Delay Reset Consumable WeightSense From Studs Arc Start/Loss Error TimeDefinition Push-Pull Gun Knob behavior Display Trim as Volts Option101 View Event Logs 100 View Diagnostics107 View Power Source Protocol Parameter Definition Show Test ModesCold Feed / GAS Purge Switch Step / 4-STEP Trigger Switch Step TriggerStep Trigger Operation Sequence of Operation Step Trigger OperationFigure b.5 Process Setup and Operation Non- SynergicModes ARC Control Steel and Stainless Synergic GMAW-P Pulsed MIG WeldingPulse-on-Pulse Welding CC Stick Modes Machine Functionality bY Weld ProcessCV NON-SYNERGIC Modes Process Weld ModeOutput Control KNObS, Weld Mode 5 CV GMAW/FCAW NON-SYNERGICMaterial Process GAS Wire SIzE 030 035 045 052Gmaw Synergic Synergic CV ModesWire SIzE Pulse and PULSE-ON-PULSE SynergicPulse and PULSE-0N-PULSE Modes STT and STT II Synergic STT and STT II Modes035 045 052 All Metals Touch Start TIG Gtaw TIG WeldingGtaw Touch Start TIG Welding Touch Start TIGUser Memories DIP Switch SettingsAttribute Limit SettingHigh Limit Low LimitOptional AccessoriesAccessories Lb. coils to 2 spindles CALIbRATION Specification MaintenanceSafety Precautions Routine Maintenance1TROUbLESHOOTINGE-1 Err PRObLEMS POSSIbLESymptoms Cause Course of Action RecommendedNo Heart beat response from See what to Do on Err Error Codes for the Power Wave TROUbLESHOOTING Other SymptomsPRObLEMS Cause Recommended Course of ActionThree Dashes Error Codes LINC-NET System Error CodesArclink System Error Codes Field Service FacilityYour local Lincoln Authorized PRObLEMS POSSIbLE Output PRObLEMS TROUbLESHOOTING Recommended Diagrams Power Feed 10M Single WireFeeder Diagrams Dimension Print 14.56 18.48 15.8030.46 Precaucion Warnung