Lincoln Electric IM827-D manual Changing Drive Rolls and Wire Guides, Description

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A-6

INSTALLATION

A-6

 

 

 

WIRE DRIVE SYSTEMS

Drive Roll Kits are designed to feed specific types and wire sizes. The Power Feed™ 10M Single Wire Feeder does not include these Drive Roll Kits with this Wire Drive, but are available for ordering from the fol- lowing tables:

Drive Roll Kits, Steel Wires

Includes: 4 Smooth V groove drive rolls and an inner wire guide.

KP1505-030S

.023-.030 (0.6-0.8mm)

KP1505-035S

.035 (0.9mm)

KP1505-045S

.045 (1.2mm)

KP1505-052S

.052 (1.4mm)

KP1505-1/16S

1/16 (1.6mm)

 

 

CHANGING DRIVE ROLLS AND WIRE GUIDES

FIGURE A.4

Drive Roll Kits, Cored Wires

Includes: 4 Knurled drive rolls and an inner wire guide.

 

KP1505-035C

 

.030-.035" (0.8-0.9mm)

 

KP1505-045C

 

.040-.045" (1.0-1.2mm)

 

KP1505-052C

 

.052" (1.4mm)

 

KP1505-1/16C

 

1/16" (1.6mm)

 

 

 

 

 

Drive Roll Kits,

Steel or Cored Wires

Includes: 4 Knurled drive rolls and an inner wire guide.

 

KP1505-068

 

.068-.072" (1.8mm)

 

KP1505-5/64

 

5/64" (2.0mm)

 

KP1505-3/32

 

3/32" (2.4mm)

 

KP1505-7/64

 

7/64" (2.8mm)

 

KP1505-.120

 

.120" (3.2mm)

 

 

 

 

 

Drive Roll Kits,

Hardfacing Wires

Includes: 2 Knurled drive rolls, 2 Smooth V groove drive rolls and an inner wire guide.

KP1505-7/64C

7/64" (2.8mm)

Drive Roll Kits, Aluminum Wire

Includes: 4 polished U groove drive rolls, outer wire guide and an inner wire guide.

KP1507-035A

.035" (0.9 mm)

KP1507-040A

.040" (1.0mm)

KP1507-3/64A

3/64" (1.2mm)

KP1507-1/16A

1/16" (1.6mm)

KP1507-3/32A

3/32" (2.4mm)

 

 

WIRE DRIVE DOOR

 

 

(OPEN)

 

 

 

ITEM

DESCRIPTION

1

Inner Wire Guide

2

Drive Rolls

3

Outer Wire Guide

To change drive rolls and wire guides:

1.Turn off power at the welding power source.

2.Open wire drive door.

3.Remove the outer wire guide. (Item #3)

4.Remove the 4 drive rolls (Item #2) by pulling them straight off of the drive hub. Rock the upper drive rolls back for ease of removal.

5.Remove the inner wire guide (Item #1).

6.Insert the new inner wire guide (Item #1) over the locating pins of the feed plate.

7.Install each drive roll by pushing it onto the hub until it fully seats.

8.Install the outer wire guide.

9.Swing the upper drive rolls down and close the wire drive door.

POWER FEED™ 10M SINGLE WIRE FEEDER

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Contents Power Feed 10M Wire Feeder Safety Depends on YouSafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents TAbLE of Contents Temperature Rating InstallationSPEC.# Type Input Power Power Feed 10M Single Wire FeederLocation Wire Drive Mounting See Figure A.1Electric Shock can kill MountingWeld CAbLE SIzES Weld CAbLE SIzINGWeld CAbLE Connection Electrode LeadCOAxIAL Weld CAbLES Negative Electrode PolarityAVAILAbLE Control CAbLE Control CAbLE SpecificationsControl CAbLE Connections Changing Drive Rolls and Wire Guides DescriptionSet the drive roll pressure by Drive Roll Pressure SettingChanging the GUN Receiver bUSHING To change the gun bushingMagnum GUN and CAbLE ASSEMbLIES Welding GUNS, Torches and ACCES- SoriesGUN Receiver bUSHING To change the gear ratio Wire Feed Shut Down CircuitChanging the Gear Ratio Spindle Placement Wire Reel LoadingDIP Switch #8 Position Gear Ratio Loading 16 to 44 lb .3 20kg SpoolsUsing K1504-1 Coil Reel Figure A.10Removing a Readi-Reel Weld Wire RoutingLoading 30 lb .6 kg Readi-Reels See Figure A.11 13INSTALLATIONA-13 Shielding GAS ConnectionExAMPLES of Connecting AN Arclink Power Wave System Control bOx BOOM ConfigurationWire Drive CV Welding Pulse Welding or STT WeldingWelding Sparks can cause fire or explosion OperationFumes and Gases can be dangerous ARC Rays can burnProduct Description Definitions of Welding ModesCommon Welding AbbREVIATIONS Recommended ProcessesProcess Limitations Required EquipmentAdditional Required Equipment Equipment LimitationsFront Panel Controls and Connections Status LED Synergic CV Voltage Display Volts / Trim Display and Output KNObPrior to Welding LAYOUT-CONTROLS see Figure b.3 Mode Select Panel 4 MSP4Overview LAYOUT-DIGITAL DisplayChanging ARC Wave Control POWER-UP SequenceChanging Weld Modes Infrared IR ControlAccessing the Machine Setup Menu Limit SettingMachine SETUP/USER Preferences SET-UP Features Menu Figure b.3a Setup MenuUser Defined Parameters Parameter Definition Procedure Change Method Stall Factor AdjustmentReset Consumable Weight Parameter Definition Gun Offset AdjustmentCrater Delay TIG Gas ControlDisplay Trim as Volts Option Arc Start/Loss Error TimeDefinition Push-Pull Gun Knob behavior Sense From StudsParameter Definition Show Test Modes 100 View Diagnostics107 View Power Source Protocol 101 View Event LogsStep Trigger Operation Cold Feed / GAS Purge Switch Step / 4-STEP Trigger SwitchStep Trigger Step Trigger Operation Sequence of OperationFigure b.5 Modes Process Setup and OperationNon- Synergic Steel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC ControlPulse-on-Pulse Welding Machine Functionality bY Weld Process CC Stick ModesCV GMAW/FCAW NON-SYNERGIC Process Weld ModeOutput Control KNObS, Weld Mode 5 CV NON-SYNERGIC ModesSynergic CV Modes Wire SIzE 030 035 045 052Gmaw Synergic Material Process GASPulse and PULSE-0N-PULSE Modes Wire SIzEPulse and PULSE-ON-PULSE Synergic 035 045 052 STT and STT II SynergicSTT and STT II Modes Touch Start TIG Gtaw TIG WeldingGtaw Touch Start TIG Welding All Metals Touch Start TIGDIP Switch Settings User MemoriesLow Limit Limit SettingHigh Limit AttributeAccessories OptionalAccessories Lb. coils to 2 spindles Routine Maintenance MaintenanceSafety Precautions CALIbRATION Specification1TROUbLESHOOTINGE-1 Recommended PRObLEMS POSSIbLESymptoms Cause Course of Action ErrNo Heart beat response from See what to Do on Err Error Codes for the Power Wave TROUbLESHOOTING Symptoms OtherThree Dashes PRObLEMSCause Recommended Course of Action LINC-NET System Error Codes Error CodesYour local Lincoln Authorized Arclink System Error CodesField Service Facility PRObLEMS POSSIbLE Output PRObLEMS TROUbLESHOOTING Recommended Feeder DiagramsPower Feed 10M Single Wire Diagrams 30.46 Dimension Print14.56 18.48 15.80 Precaucion Warnung