Lincoln Electric IM827-D manual Definitions of Welding Modes, Common Welding AbbREVIATIONS

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OPERATION

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DEFINITIONS OF WELDING MODES

NON-SYNERGIC WELDING MODES

•A Non-synergicwelding mode requires all welding process variables to be set by the operator.

SYNERGIC WELDING MODES

•A Synergic welding mode offers the simplicity of single knob control. The machine will select the cor- rect voltage and amperage based on the wire feed speed (WFS) set by the operator.

COMMON WELDING AbbREVIATIONS

WFS

• Wire Feed Speed

CC

•Constant Current

CV

•Constant Voltage

GMAW (MIG)

• Gas Metal Arc Welding

GMAW-P (MIG)

•Gas Metal Arc Welding-(Pulse)

GMAW-PP (MIG)

• Gas Metal Arc Welding-(Pulse-on-Pulse)

GTAW (TIG)

•Gas Tungsten Arc Welding

SMAW (STICK)

•Shielded Metal Arc Welding

FCAW (Innershield or Outershield)

•Flux Core Arc Welding

HF

•High Frequency

CAG

•Carbon Arc Gouging

PRODUCT DESCRIPTION

General Physical Description

The Power Feed™ 10M Single Wire Feeder is a mod- ular wire feeder, consisting of two components - a wire drive and a control box - are available assem- bled as a bench unit or as a boom system. High speed, highly reliable digital cables connect the com- ponents together and to the Power Wave power source.

The Power Feed™ 10M Single Wire Feeder system has the ability to connect multiple wire feeders to one power source, use the same power source to weld in two different locations (not simultaneously), or load a different electrode on each feeder to eliminate change over time.

The powerful four roll wire drive system sets the industry standard for ease of use. Its patented design allows for tool-less change out of wire guides and drive rolls greatly reducing set up time.

General Functional Description

•The Power Feed™ 10M Single Wire Feeder is a highly versatile wire feeder with easy to use fea- tures that make it easy for the operator to adjust the arc for specific preferences.

•The new MSP4 panel clearly displays key welding information. Use the MSP4 panel to quickly adjust weld settings, arc starting parameters, arc end para- meters and set-up variables.

•The Power Feed™ 10M Single Wire Feeder wire feeder is provided with an infrared red (IR) port. Transferring welding settings from one wire feeder to another is accomplished with a common palm computer.

•When the Power Feed™ 10M Single Wire Feeder is coupled to a Power Wave welding power source, the result is a welding system with absolutely supe- rior arc performance.

RECOMMENDED PROCESSES

The Power Feed™ 10M Single Wire Feeder is well suited for all MIG welding processes, giving premium arc performance especially with unusual alloys and out of position work.

• GMAW

• SMAW

• GMAW-Pulse

• GTAW (Touch Start TIG only)

• GMAW-STT

• CAG

• FCAW

 

POWER FEED™ 10M SINGLE WIRE FEEDER

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Contents Safety Depends on You Power Feed 10M Wire FeederCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté On-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents TAbLE of Contents SPEC.# Type Input Power InstallationTemperature Rating Power Feed 10M Single Wire FeederElectric Shock can kill Wire Drive Mounting See Figure A.1Location MountingWeld CAbLE Connection Weld CAbLE SIzINGWeld CAbLE SIzES Electrode LeadNegative Electrode Polarity COAxIAL Weld CAbLESControl CAbLE Connections Control CAbLE SpecificationsAVAILAbLE Control CAbLE Description Changing Drive Rolls and Wire GuidesChanging the GUN Receiver bUSHING Drive Roll Pressure SettingSet the drive roll pressure by To change the gun bushingGUN Receiver bUSHING Welding GUNS, Torches and ACCES- SoriesMagnum GUN and CAbLE ASSEMbLIES Changing the Gear Ratio Wire Feed Shut Down CircuitTo change the gear ratio DIP Switch #8 Position Gear Ratio Wire Reel LoadingSpindle Placement Loading 16 to 44 lb .3 20kg SpoolsFigure A.10 Using K1504-1 Coil ReelLoading 30 lb .6 kg Readi-Reels See Figure A.11 Weld Wire RoutingRemoving a Readi-Reel Shielding GAS Connection 13INSTALLATIONA-13 ExAMPLES of Connecting AN Arclink Power Wave System Wire Drive BOOM ConfigurationControl bOx CV Welding Pulse Welding or STT WeldingFumes and Gases can be dangerous OperationWelding Sparks can cause fire or explosion ARC Rays can burnCommon Welding AbbREVIATIONS Definitions of Welding ModesProduct Description Recommended ProcessesAdditional Required Equipment Required EquipmentProcess Limitations Equipment LimitationsFront Panel Controls and Connections Status LED Prior to Welding Volts / Trim Display and Output KNObSynergic CV Voltage Display Overview Mode Select Panel 4 MSP4LAYOUT-CONTROLS see Figure b.3 LAYOUT-DIGITAL DisplayChanging Weld Modes POWER-UP SequenceChanging ARC Wave Control Infrared IR ControlMachine SETUP/USER Preferences Limit SettingAccessing the Machine Setup Menu Figure b.3a Setup Menu SET-UP Features MenuUser Defined Parameters Stall Factor Adjustment Parameter Definition Procedure Change MethodCrater Delay Parameter Definition Gun Offset AdjustmentReset Consumable Weight TIG Gas ControlDefinition Push-Pull Gun Knob behavior Arc Start/Loss Error TimeDisplay Trim as Volts Option Sense From Studs107 View Power Source Protocol 100 View DiagnosticsParameter Definition Show Test Modes 101 View Event LogsStep Trigger Cold Feed / GAS Purge Switch Step / 4-STEP Trigger SwitchStep Trigger Operation Sequence of Operation Step Trigger OperationFigure b.5 Non- Synergic Process Setup and OperationModes ARC Control Steel and Stainless Synergic GMAW-P Pulsed MIG WeldingPulse-on-Pulse Welding CC Stick Modes Machine Functionality bY Weld ProcessOutput Control KNObS, Weld Mode 5 Process Weld ModeCV GMAW/FCAW NON-SYNERGIC CV NON-SYNERGIC ModesGmaw Synergic Wire SIzE 030 035 045 052Synergic CV Modes Material Process GASPulse and PULSE-ON-PULSE Synergic Wire SIzEPulse and PULSE-0N-PULSE Modes STT and STT II Modes STT and STT II Synergic035 045 052 Gtaw Touch Start TIG Welding Gtaw TIG WeldingTouch Start TIG All Metals Touch Start TIGUser Memories DIP Switch SettingsHigh Limit Limit SettingLow Limit AttributeOptional AccessoriesAccessories Lb. coils to 2 spindles Safety Precautions MaintenanceRoutine Maintenance CALIbRATION Specification1TROUbLESHOOTINGE-1 Symptoms Cause Course of Action PRObLEMS POSSIbLERecommended ErrNo Heart beat response from See what to Do on Err Error Codes for the Power Wave TROUbLESHOOTING Other SymptomsCause Recommended Course of Action PRObLEMSThree Dashes Error Codes LINC-NET System Error CodesField Service Facility Arclink System Error CodesYour local Lincoln Authorized PRObLEMS POSSIbLE Output PRObLEMS TROUbLESHOOTING Recommended Power Feed 10M Single Wire DiagramsFeeder Diagrams 14.56 18.48 15.80 Dimension Print30.46 Precaucion Warnung
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