Lincoln Electric IM827-D manual Mode Select Panel 4 MSP4, Overview, LAYOUT-CONTROLS see Figure b.3

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b-7

OPERATION

b-7

 

 

 

OVERVIEW:

The MSP4 is the standard mode select panel for the Power Feed™ 10M Single Wire Feeder wire feeders. The MSP4 is capable of:

-Weld mode selection.

-Arc Control adjustment.

-Weld sequence control (Preflow Time, Run-in WFS, etc.)

 

 

FIGURE B.3

 

 

1

2

3

4

5

 

72

ALUMINUM

 

 

 

 

 

3/64"

 

 

IR PORT

 

 

 

 

 

 

 

 

 

SETUP

 

 

PULSE 4043 Ar

 

 

WELD MODE

 

 

 

 

START OPTIONS

ARC CONTROL

 

 

 

 

END OPTIONS

 

 

SET

 

 

 

6

7

 

8

9

10

3. MODE SELECT PANEL 4 (MSP4)

ITEM

 

DESCRIPTION

 

 

1

IR (Infrared) Port.

 

 

2

Weld Mode Number.

 

 

3

Weld Wire Type.

 

 

4

Wire Size.

 

 

 

5

Weld Mode Description.

 

 

6

Status LED Lights-Weld Mode/Arc Control.

7

Selection Pushbutton Weld Mode or Arc

 

Control.

 

 

 

 

8

“Set” (Adjustment) Dial / Knob

 

9

Selection Pushbutton Start and End

 

Options.

 

 

 

 

10

Status LED Lights-Start/End Options.

Through the use of alphanumeric displays, the MSP4 provides standard text messages designed to enhance the user’s understanding of the machine’s operation as well as provide advanced capabilities The panel provides:

Clear identification of the selected weld mode.

Identification of weld modes not listed on the preprinted weld mode list label.

Control of up to four wave controls (arc controls.)

Weld mode specific wave control name display (Peak, Background, Pinch, etc.).

Unit values are displayed (Amps, in/min, etc.).

User-friendly machine setup and configuration.

Limit setting for restricting the operators range of control.

Lockout to prevent unauthorized changes to machine configuration.

Additionally, the MSP4 includes an infrared (IR) port for wireless communication and configuration using a Palm OS based hand held computer and a simplified control layout.

LAYOUT-CONTROLS (SEE FIGURE b.3)

The MSP4 panel controls (Items 7 and 9) set consist of an encoder knob Item 8 and two push buttons. The encoder is primarily used to change the value of the selected attribute.

The left pushbutton (Item 7) is used to toggle between Weld Mode selection and any active Arc Controls (a.k.a. wave controls). The choices of wave controls varies by weld mode. For example, weld mode 31 has one wave control, “Pinch”. Weld mode 110 has three wave controls, “Peak Current”, “Background Current” and “Tailout”. If the selected weld mode has no wave controls, pressing the left pushbutton will have no affect. If the selected weld mode uses one or more wave controls, pressing the left pushbutton will sequence the selection from weld mode -> wave con- trol 1 (if active) -> wave control 2 (if active) -> wave control 3 (if active) -> wave control 4 (if active) then back to weld mode.

The right pushbutton (Item 9) is used to select attribut- es that affect the available weld parameters such as preflow time, burnback time, etc. Since most users will require infrequent access to these attributes, they are separate from weld mode selection and wave control adjustment.

LAYOUT-DIGITAL DISPLAY

The MSP4 display consists of a large 4-digit, 7-seg- ment LED display, two 8-character alphanumeric LED displays and one 16-character alphanumeric LED dis- play. The information shown on the various displays depends on the state of the user interface as described below.

When the MSP4 is being used to select a weld mode, the 4-digit display (Item 2) indicates the selected weld mode number. The upper 8-character alphanumeric display (Item 3) indicates the electrode type (steel, aluminum, etc.) The lower 8-character alphanumeric display (Item 4) indicates the electrode size (.035", 1/16", etc.).

POWER FEED™ 10M SINGLE WIRE FEEDER

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Contents Power Feed 10M Wire Feeder Safety Depends on YouSafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents TAbLE of Contents Temperature Rating InstallationSPEC.# Type Input Power Power Feed 10M Single Wire FeederLocation Wire Drive Mounting See Figure A.1Electric Shock can kill MountingWeld CAbLE SIzES Weld CAbLE SIzINGWeld CAbLE Connection Electrode LeadCOAxIAL Weld CAbLES Negative Electrode PolarityControl CAbLE Specifications Control CAbLE ConnectionsAVAILAbLE Control CAbLE Changing Drive Rolls and Wire Guides DescriptionSet the drive roll pressure by Drive Roll Pressure SettingChanging the GUN Receiver bUSHING To change the gun bushingWelding GUNS, Torches and ACCES- Sories GUN Receiver bUSHINGMagnum GUN and CAbLE ASSEMbLIES Wire Feed Shut Down Circuit Changing the Gear RatioTo change the gear ratio Spindle Placement Wire Reel LoadingDIP Switch #8 Position Gear Ratio Loading 16 to 44 lb .3 20kg SpoolsUsing K1504-1 Coil Reel Figure A.10Weld Wire Routing Loading 30 lb .6 kg Readi-Reels See Figure A.11Removing a Readi-Reel 13INSTALLATIONA-13 Shielding GAS ConnectionExAMPLES of Connecting AN Arclink Power Wave System Control bOx BOOM ConfigurationWire Drive CV Welding Pulse Welding or STT WeldingWelding Sparks can cause fire or explosion OperationFumes and Gases can be dangerous ARC Rays can burnProduct Description Definitions of Welding ModesCommon Welding AbbREVIATIONS Recommended ProcessesProcess Limitations Required EquipmentAdditional Required Equipment Equipment LimitationsFront Panel Controls and Connections Status LED Volts / Trim Display and Output KNOb Prior to WeldingSynergic CV Voltage Display LAYOUT-CONTROLS see Figure b.3 Mode Select Panel 4 MSP4Overview LAYOUT-DIGITAL DisplayChanging ARC Wave Control POWER-UP SequenceChanging Weld Modes Infrared IR ControlLimit Setting Machine SETUP/USER PreferencesAccessing the Machine Setup Menu SET-UP Features Menu Figure b.3a Setup MenuUser Defined Parameters Parameter Definition Procedure Change Method Stall Factor AdjustmentReset Consumable Weight Parameter Definition Gun Offset AdjustmentCrater Delay TIG Gas ControlDisplay Trim as Volts Option Arc Start/Loss Error TimeDefinition Push-Pull Gun Knob behavior Sense From StudsParameter Definition Show Test Modes 100 View Diagnostics107 View Power Source Protocol 101 View Event LogsCold Feed / GAS Purge Switch Step / 4-STEP Trigger Switch Step TriggerStep Trigger Operation Step Trigger Operation Sequence of OperationFigure b.5 Process Setup and Operation Non- SynergicModes Steel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC ControlPulse-on-Pulse Welding Machine Functionality bY Weld Process CC Stick ModesCV GMAW/FCAW NON-SYNERGIC Process Weld ModeOutput Control KNObS, Weld Mode 5 CV NON-SYNERGIC ModesSynergic CV Modes Wire SIzE 030 035 045 052Gmaw Synergic Material Process GASWire SIzE Pulse and PULSE-ON-PULSE SynergicPulse and PULSE-0N-PULSE Modes STT and STT II Synergic STT and STT II Modes035 045 052 Touch Start TIG Gtaw TIG WeldingGtaw Touch Start TIG Welding All Metals Touch Start TIGDIP Switch Settings User MemoriesLow Limit Limit SettingHigh Limit AttributeAccessories OptionalAccessories Lb. coils to 2 spindles Routine Maintenance MaintenanceSafety Precautions CALIbRATION Specification1TROUbLESHOOTINGE-1 Recommended PRObLEMS POSSIbLESymptoms Cause Course of Action ErrNo Heart beat response from See what to Do on Err Error Codes for the Power Wave TROUbLESHOOTING Symptoms OtherPRObLEMS Cause Recommended Course of ActionThree Dashes LINC-NET System Error Codes Error CodesArclink System Error Codes Field Service FacilityYour local Lincoln Authorized PRObLEMS POSSIbLE Output PRObLEMS TROUbLESHOOTING Recommended Diagrams Power Feed 10M Single WireFeeder Diagrams Dimension Print 14.56 18.48 15.8030.46 Precaucion Warnung