Lincoln Electric IM827-D manual No Heart beat response from See what to Do on Err

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E-3

TROUbLESHOOTING

E-3

 

 

 

Observe all Safety Guidelines detailed throughout this manual Error Codes for the Power Wave 455: Code 10555 and below

Note: For any Err # listed below write down the error number for refference and try cycling power to see if the error clears itself. If not, refer to what the What to Do column for the given Err.

 

PRObLEMS

POSSIbLE

RECOMMENDED

 

(SYMPTOMS)

CAUSE

COURSE OF ACTION

 

 

 

 

 

 

 

 

Display shows any of the following:

 

 

 

 

 

 

 

 

 

 

 

 

 

Err 020

An attempt was made to reprogram

Check for potential electrical HF

 

 

 

 

a CB or feed head but the program

noise generators in the area. Try

 

 

 

 

did not verify.

removing the noise source and pro-

 

 

 

 

 

 

gramming again. If the Err 020 still

 

 

 

 

 

 

occurs, either replace the EEPROM

 

 

 

 

 

 

chop(s) in teh board being

 

 

 

 

 

 

reprogammed or replace the whole

 

 

 

 

 

 

PC board being reprogrammed.

 

 

 

 

 

 

 

 

 

Err 100

The Power Source issued a shut

 

See what to Do on Err 006.

 

 

 

 

down command for some reason.

 

 

 

 

 

 

 

 

 

 

 

Err 200

 

 

 

 

 

No Heart beat response from the

 

See what to Do on Err 006.

 

 

 

 

PS.

 

 

 

 

 

 

 

 

 

 

 

Err 201

No Heart beat response from an

 

If this occurs while welding, the sta-

 

 

 

 

object.

 

tus LED should be flashing red on

 

 

 

 

 

 

the object that lost heart beat.

 

 

 

 

 

 

Otherwise, look for any nodes that

 

 

 

 

 

 

are flashing green. This indicates

 

 

 

 

 

 

they have not been recognized and

 

 

 

 

 

 

there is a power source problem

 

 

 

 

 

 

(see power source trouble shooting

 

 

 

 

 

 

section). If the status LED is either

 

 

 

 

 

 

flashing or solid red, there may be a

 

 

 

 

 

 

problem with continuity in the com-

 

 

 

 

 

 

munication lines. Check the lines for

 

 

 

 

 

 

continuity, in the cable and harness-

 

 

 

 

 

 

ing (refer to wiring diagram).

 

 

 

 

 

 

 

 

Err 210

 

 

 

 

 

 

EEPROM error.

 

Parameter recaled at power up was

 

 

 

 

 

 

out of range. Rotate encoder knob

 

 

 

 

 

 

to reset . Check all settings before

 

 

 

 

 

 

procedding to weld. If this condition

 

 

 

 

 

 

persists the replac the CB mother

 

 

 

 

 

 

PC board.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER FEED™ 10M SINGLE WIRE FEEDER

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Page 58 Page 60
Contents Safety Depends on You Power Feed 10M Wire FeederCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté On-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents TAbLE of Contents Power Feed 10M Single Wire Feeder InstallationSPEC.# Type Input Power Temperature RatingMounting Wire Drive Mounting See Figure A.1Electric Shock can kill LocationElectrode Lead Weld CAbLE SIzINGWeld CAbLE Connection Weld CAbLE SIzESNegative Electrode Polarity COAxIAL Weld CAbLESAVAILAbLE Control CAbLE Control CAbLE SpecificationsControl CAbLE Connections Description Changing Drive Rolls and Wire GuidesTo change the gun bushing Drive Roll Pressure SettingChanging the GUN Receiver bUSHING Set the drive roll pressure byMagnum GUN and CAbLE ASSEMbLIES Welding GUNS, Torches and ACCES- SoriesGUN Receiver bUSHING To change the gear ratio Wire Feed Shut Down CircuitChanging the Gear Ratio Loading 16 to 44 lb .3 20kg Spools Wire Reel LoadingDIP Switch #8 Position Gear Ratio Spindle PlacementFigure A.10 Using K1504-1 Coil ReelRemoving a Readi-Reel Weld Wire RoutingLoading 30 lb .6 kg Readi-Reels See Figure A.11 Shielding GAS Connection 13INSTALLATIONA-13ExAMPLES of Connecting AN Arclink Power Wave System CV Welding Pulse Welding or STT Welding BOOM ConfigurationWire Drive Control bOxARC Rays can burn OperationFumes and Gases can be dangerous Welding Sparks can cause fire or explosionRecommended Processes Definitions of Welding ModesCommon Welding AbbREVIATIONS Product DescriptionEquipment Limitations Required EquipmentAdditional Required Equipment Process LimitationsFront Panel Controls and Connections Status LED Synergic CV Voltage Display Volts / Trim Display and Output KNObPrior to Welding LAYOUT-DIGITAL Display Mode Select Panel 4 MSP4Overview LAYOUT-CONTROLS see Figure b.3Infrared IR Control POWER-UP SequenceChanging Weld Modes Changing ARC Wave ControlAccessing the Machine Setup Menu Limit SettingMachine SETUP/USER Preferences Figure b.3a Setup Menu SET-UP Features MenuUser Defined Parameters Stall Factor Adjustment Parameter Definition Procedure Change MethodTIG Gas Control Parameter Definition Gun Offset AdjustmentCrater Delay Reset Consumable WeightSense From Studs Arc Start/Loss Error TimeDefinition Push-Pull Gun Knob behavior Display Trim as Volts Option101 View Event Logs 100 View Diagnostics107 View Power Source Protocol Parameter Definition Show Test ModesStep Trigger Operation Cold Feed / GAS Purge Switch Step / 4-STEP Trigger SwitchStep Trigger Sequence of Operation Step Trigger OperationFigure b.5 Modes Process Setup and OperationNon- Synergic ARC Control Steel and Stainless Synergic GMAW-P Pulsed MIG WeldingPulse-on-Pulse Welding CC Stick Modes Machine Functionality bY Weld ProcessCV NON-SYNERGIC Modes Process Weld ModeOutput Control KNObS, Weld Mode 5 CV GMAW/FCAW NON-SYNERGICMaterial Process GAS Wire SIzE 030 035 045 052Gmaw Synergic Synergic CV ModesPulse and PULSE-0N-PULSE Modes Wire SIzEPulse and PULSE-ON-PULSE Synergic 035 045 052 STT and STT II SynergicSTT and STT II Modes All Metals Touch Start TIG Gtaw TIG WeldingGtaw Touch Start TIG Welding Touch Start TIGUser Memories DIP Switch SettingsAttribute Limit SettingHigh Limit Low LimitOptional AccessoriesAccessories Lb. coils to 2 spindles CALIbRATION Specification MaintenanceSafety Precautions Routine Maintenance1TROUbLESHOOTINGE-1 Err PRObLEMS POSSIbLESymptoms Cause Course of Action RecommendedNo Heart beat response from See what to Do on Err Error Codes for the Power Wave TROUbLESHOOTING Other SymptomsThree Dashes PRObLEMSCause Recommended Course of Action Error Codes LINC-NET System Error CodesYour local Lincoln Authorized Arclink System Error CodesField Service Facility PRObLEMS POSSIbLE Output PRObLEMS TROUbLESHOOTING Recommended Feeder DiagramsPower Feed 10M Single Wire Diagrams 30.46 Dimension Print14.56 18.48 15.80 Precaucion Warnung
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