Lincoln Electric IM827-D manual Please Examine Carton and Equipment For Damage Immediately

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Thank You

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for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product

••• as much pride as we have in bringing this product to you!

CUSTOMER ASSISTANCE POLICY

The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equip- ment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our posses- sion at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such infor- mation or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose, with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products.

Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.

Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.

Please Examine Carton and Equipment For Damage Immediately

When this equipment is shipped, title passes to the purchaser upon receipt by the carrier. Consequently, Claims for material damaged in shipment must be made by the purchaser against the transportation company at the time the shipment is received.

Please record your equipment identification information below for future reference. This information can be found on your machine nameplate.

Product _________________________________________________________________________________

Model Number ___________________________________________________________________________

Code Number or Date Code_________________________________________________________________

Serial Number____________________________________________________________________________

Date Purchased___________________________________________________________________________

Where Purchased_________________________________________________________________________

Whenever you request replacement parts or information on this equipment, always supply the information you have recorded above. The code number is especially important when identifying the correct replacement parts.

On-Line Product Registration

-Register your machine with Lincoln Electric either via fax or over the Internet.

For faxing: Complete the form on the back of the warranty statement included in the literature packet accompanying this machine and fax the form per the instructions printed on it.

For On-Line Registration: Go to our WEb SITE at www.lincolnelectric.com. Choose “Quick Links” and then “Product Registration”. Please complete the form and submit your registration.

Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it handy for quick reference. Pay particular attention to the safety instructions we have provided for your protection. The level of seriousness to be applied to each is explained below:

WARNING

This statement appears where the information must be followed exactly to avoid serious personal injury or loss of life.

CAUTION

This statement appears where the information must be followed to avoid minor personal injury or damage to this equipment.

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Contents Power Feed 10M Wire Feeder Safety Depends on YouSafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents TAbLE of Contents Temperature Rating InstallationSPEC.# Type Input Power Power Feed 10M Single Wire FeederLocation Wire Drive Mounting See Figure A.1Electric Shock can kill MountingWeld CAbLE SIzES Weld CAbLE SIzINGWeld CAbLE Connection Electrode LeadCOAxIAL Weld CAbLES Negative Electrode PolarityControl CAbLE Specifications Control CAbLE ConnectionsAVAILAbLE Control CAbLE Changing Drive Rolls and Wire Guides DescriptionSet the drive roll pressure by Drive Roll Pressure SettingChanging the GUN Receiver bUSHING To change the gun bushingWelding GUNS, Torches and ACCES- Sories GUN Receiver bUSHINGMagnum GUN and CAbLE ASSEMbLIES Wire Feed Shut Down Circuit Changing the Gear RatioTo change the gear ratio Spindle Placement Wire Reel LoadingDIP Switch #8 Position Gear Ratio Loading 16 to 44 lb .3 20kg SpoolsUsing K1504-1 Coil Reel Figure A.10Weld Wire Routing Loading 30 lb .6 kg Readi-Reels See Figure A.11Removing a Readi-Reel 13INSTALLATIONA-13 Shielding GAS ConnectionExAMPLES of Connecting AN Arclink Power Wave System Control bOx BOOM ConfigurationWire Drive CV Welding Pulse Welding or STT WeldingWelding Sparks can cause fire or explosion OperationFumes and Gases can be dangerous ARC Rays can burnProduct Description Definitions of Welding ModesCommon Welding AbbREVIATIONS Recommended ProcessesProcess Limitations Required EquipmentAdditional Required Equipment Equipment LimitationsFront Panel Controls and Connections Status LED Volts / Trim Display and Output KNOb Prior to WeldingSynergic CV Voltage Display LAYOUT-CONTROLS see Figure b.3 Mode Select Panel 4 MSP4Overview LAYOUT-DIGITAL DisplayChanging ARC Wave Control POWER-UP SequenceChanging Weld Modes Infrared IR ControlLimit Setting Machine SETUP/USER PreferencesAccessing the Machine Setup Menu SET-UP Features Menu Figure b.3a Setup MenuUser Defined Parameters Parameter Definition Procedure Change Method Stall Factor AdjustmentReset Consumable Weight Parameter Definition Gun Offset AdjustmentCrater Delay TIG Gas ControlDisplay Trim as Volts Option Arc Start/Loss Error TimeDefinition Push-Pull Gun Knob behavior Sense From StudsParameter Definition Show Test Modes 100 View Diagnostics107 View Power Source Protocol 101 View Event LogsCold Feed / GAS Purge Switch Step / 4-STEP Trigger Switch Step TriggerStep Trigger Operation Step Trigger Operation Sequence of OperationFigure b.5 Process Setup and Operation Non- SynergicModes Steel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC ControlPulse-on-Pulse Welding Machine Functionality bY Weld Process CC Stick ModesCV GMAW/FCAW NON-SYNERGIC Process Weld ModeOutput Control KNObS, Weld Mode 5 CV NON-SYNERGIC ModesSynergic CV Modes Wire SIzE 030 035 045 052Gmaw Synergic Material Process GASWire SIzE Pulse and PULSE-ON-PULSE SynergicPulse and PULSE-0N-PULSE Modes STT and STT II Synergic STT and STT II Modes035 045 052 Touch Start TIG Gtaw TIG WeldingGtaw Touch Start TIG Welding All Metals Touch Start TIGDIP Switch Settings User MemoriesLow Limit Limit SettingHigh Limit AttributeAccessories OptionalAccessories Lb. coils to 2 spindles Routine Maintenance MaintenanceSafety Precautions CALIbRATION Specification1TROUbLESHOOTINGE-1 Recommended PRObLEMS POSSIbLESymptoms Cause Course of Action ErrNo Heart beat response from See what to Do on Err Error Codes for the Power Wave TROUbLESHOOTING Symptoms OtherPRObLEMS Cause Recommended Course of ActionThree Dashes LINC-NET System Error Codes Error CodesArclink System Error Codes Field Service FacilityYour local Lincoln Authorized PRObLEMS POSSIbLE Output PRObLEMS TROUbLESHOOTING Recommended Diagrams Power Feed 10M Single WireFeeder Diagrams Dimension Print 14.56 18.48 15.8030.46 Precaucion Warnung