Lincoln Electric IM827-D Safety Precautions, Routine Maintenance, CALIbRATION Specification

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D-1	MAINTENANCE	D-1

SAFETY PRECAUTIONS

WARNING

ELECTRIC SHOCK can kill.

•Do not touch electrically live parts such as output terminals or internal wiring.

•When inching with gun trigger, electrode and drive mechanism are “hot” to work and ground and could remain energized several seconds after the gun trigger is released.

•Turn OFF input power at welding power source before installation or changing drive roll and/or guide tubes.

•Welding power source must be connected to system ground per the National Electrical Code or any applicable local codes.

•Only qualified personnel should perform maintenance work.

Observe all additional Safety Guidelines detailed throughout this manual.

ROUTINE MAINTENANCE

•Check weld cables, control cables and gas hoses for cuts.

•Clean and tighten all weld terminals.

•Inspect and clean drive rolls and inner wire guide and replace if worn.

CALIbRATION SPECIFICATION

All calibration is factory set on the Power Feed™ 10M Single Wire Feeder.

To verify the wire feed speed:

•Assemble a .045 (1.2mm) drive roll kit into the Power Feed™ 10M Single Wire Feeder.

•Load a spool of .045 (1.2mm) electrode and thread the electrode through the wire drive.

•Adjust the wire feed speed to 300 in/min (7.62m/min).

•Press the COLD FEED switch and measure the actual wire feed speed with a calibrated wire feed speed tachometer.

•The measured wire feed speed should be within ±2% of the set value.

PERIODIC MAINTENANCE

•Blow out or vacuum the inside of the feeder.

•Every six months check the motor brushes. Replace them if they are less than 1/4" long.

•Every year inspect the gearbox and coat the gear teeth with a moly-disulfide filled grease. DO NOT use graphite grease.

POWER FEED™ 10M SINGLE WIRE FEEDER

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Contents Power Feed 10M Wire Feeder Safety Depends on YouSafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents TAbLE of Contents Installation SPEC.# Type Input PowerTemperature Rating Power Feed 10M Single Wire FeederWire Drive Mounting See Figure A.1 Electric Shock can killLocation MountingWeld CAbLE SIzING Weld CAbLE ConnectionWeld CAbLE SIzES Electrode LeadCOAxIAL Weld CAbLES Negative Electrode PolarityAVAILAbLE Control CAbLE Control CAbLE SpecificationsControl CAbLE Connections Changing Drive Rolls and Wire Guides DescriptionDrive Roll Pressure Setting Changing the GUN Receiver bUSHINGSet the drive roll pressure by To change the gun bushingMagnum GUN and CAbLE ASSEMbLIES Welding GUNS, Torches and ACCES- SoriesGUN Receiver bUSHING To change the gear ratio Wire Feed Shut Down CircuitChanging the Gear Ratio Wire Reel Loading DIP Switch #8 Position Gear RatioSpindle Placement Loading 16 to 44 lb .3 20kg SpoolsUsing K1504-1 Coil Reel Figure A.10Removing a Readi-Reel Weld Wire RoutingLoading 30 lb .6 kg Readi-Reels See Figure A.11 13INSTALLATIONA-13 Shielding GAS ConnectionExAMPLES of Connecting AN Arclink Power Wave System BOOM Configuration Wire DriveControl bOx CV Welding Pulse Welding or STT WeldingOperation Fumes and Gases can be dangerousWelding Sparks can cause fire or explosion ARC Rays can burnDefinitions of Welding Modes Common Welding AbbREVIATIONSProduct Description Recommended ProcessesRequired Equipment Additional Required EquipmentProcess Limitations Equipment LimitationsFront Panel Controls and Connections Status LED Synergic CV Voltage Display Volts / Trim Display and Output KNObPrior to Welding Mode Select Panel 4 MSP4 OverviewLAYOUT-CONTROLS see Figure b.3 LAYOUT-DIGITAL DisplayPOWER-UP Sequence Changing Weld ModesChanging ARC Wave Control Infrared IR ControlAccessing the Machine Setup Menu Limit SettingMachine SETUP/USER Preferences SET-UP Features Menu Figure b.3a Setup MenuUser Defined Parameters Parameter Definition Procedure Change Method Stall Factor AdjustmentParameter Definition Gun Offset Adjustment Crater DelayReset Consumable Weight TIG Gas ControlArc Start/Loss Error Time Definition Push-Pull Gun Knob behaviorDisplay Trim as Volts Option Sense From Studs100 View Diagnostics 107 View Power Source ProtocolParameter Definition Show Test Modes 101 View Event LogsStep Trigger Operation Cold Feed / GAS Purge Switch Step / 4-STEP Trigger SwitchStep Trigger Step Trigger Operation Sequence of OperationFigure b.5 Modes Process Setup and OperationNon- Synergic Steel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC ControlPulse-on-Pulse Welding Machine Functionality bY Weld Process CC Stick ModesProcess Weld Mode Output Control KNObS, Weld Mode 5CV GMAW/FCAW NON-SYNERGIC CV NON-SYNERGIC ModesWire SIzE 030 035 045 052 Gmaw SynergicSynergic CV Modes Material Process GASPulse and PULSE-0N-PULSE Modes Wire SIzEPulse and PULSE-ON-PULSE Synergic 035 045 052 STT and STT II SynergicSTT and STT II Modes Gtaw TIG Welding Gtaw Touch Start TIG WeldingTouch Start TIG All Metals Touch Start TIGDIP Switch Settings User MemoriesLimit Setting High LimitLow Limit AttributeAccessories OptionalAccessories Lb. coils to 2 spindles Maintenance Safety PrecautionsRoutine Maintenance CALIbRATION Specification1TROUbLESHOOTINGE-1 PRObLEMS POSSIbLE Symptoms Cause Course of ActionRecommended ErrNo Heart beat response from See what to Do on Err Error Codes for the Power Wave TROUbLESHOOTING Symptoms OtherThree Dashes PRObLEMSCause Recommended Course of Action LINC-NET System Error Codes Error CodesYour local Lincoln Authorized Arclink System Error CodesField Service Facility PRObLEMS POSSIbLE Output PRObLEMS TROUbLESHOOTING Recommended Feeder DiagramsPower Feed 10M Single Wire Diagrams 30.46 Dimension Print14.56 18.48 15.80 Precaucion Warnung