Lincoln Electric IM827-D Cv Gmaw/Fcaw Non-Synergic, CV NON-SYNERGIC Modes, Process Weld Mode

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OPERATION

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MACHINE FUNCTIONALITY bY WELD PROCESS

CV GMAW/FCAW (NON-SYNERGIC)

Use the following tables to review how the machine functions (output controls, arc control, Start options and weld options) for the weld modes listed in the top table.

 

 

 

CV NON-SYNERGIC MODES

 

 

 

 

Material

 

 

 

PROCESS

WELD MODE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Steel

 

 

 

GMAW, CV

5

 

 

 

 

Steel

 

GMAW, POWER MODE

40

 

 

 

 

Steel

 

 

 

FCAW, CV

6

 

 

 

 

 

 

 

 

 

 

 

 

OUTPUT CONTROL KNObS, WELD MODE 5 & 6

OUTPUT CONTROL KNObS, WELD MODE 40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

300

WFS AMPS

25.3

VOLTS TRIM

200

WFS AMPS

2.0

VOLTS TRIM

LESS

MORE

LESS

MORE

WFS

WFS

VOLTS

VOLTS

 

 

LESS

MORE

SHORTER

LONGER

WFS

WFS

ARC

ARC

ARC CONTROL

 

 

 

 

 

 

 

EFFECT / RANGE

 

 

DESCRIPTION

 

 

(Soft)-10.0 to

 

 

Arc Force adjusts the short cir-

 

 

(Crisp)+10.0

 

 

cuit current for a soft arc, or for

 

 

 

 

 

a forceful, digging arc.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

START OPTIONS

The start Options available in these Non-Synergic CV weld modes, their adjustment range and function are as follows:

 

 

 

 

 

EFFECT / RANGE

 

 

DESCRIPTION

 

 

 

 

 

 

Preflow Time

 

 

Adjusts the time the gas flows

 

0 - 25.0 seconds

 

 

after the trigger is pulled and

 

 

 

 

prior to feeding.

 

Run-In WFS:

 

 

Run-In sets the wire feed

 

Off, 30 to150 in/min.

 

 

speed from the time the trigger

 

 

 

 

is pulled until an arc is estab-

 

 

 

 

lished.

 

Start Procedure

 

 

The Start Procedure controls

 

0 - 10 seconds

 

 

the WFS and Volts for a speci-

 

 

 

 

fied time at the beginning of

 

 

 

 

the weld. During the start time,

 

 

 

 

the machine will ramp up or

 

 

 

 

down from the Start Procedure

 

 

 

 

to the preset Welding

 

 

 

 

Procedure.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

END OPTIONS

 

 

 

 

 

EFFECT / RANGE

 

 

DESCRIPTION

 

 

 

 

 

 

Postflow Time

 

 

Adjusts the time that shielding

 

0 to 25.0 seconds

 

 

gas flows after the welding out-

 

 

 

 

put turns off.

 

Crater Procedure

 

 

Crater Procedure controls the

 

 

 

 

(0 TO 10.0 SECONDS)

 

 

WFS and Volts for a specified

 

 

 

 

time at the end of the weld

 

 

 

 

after the trigger is released.

 

 

 

 

During the Crater time, the

 

 

 

 

machine will ramp up or down

 

 

 

 

from the Weld Procedure to

 

 

 

 

the Crater Procedure.

 

Burnback:

 

 

The burnback time is the

 

0 to .25 Seconds

 

 

amount of time that the weld

 

 

 

 

output continues after the wire

 

 

 

 

stops feeding. It prevents the

 

 

 

 

wire from sticking in the puddle

 

 

 

 

and prepares the end of the

 

 

 

 

wire for the next arc start.

 

 

 

 

 

 

Spot Timer:

 

 

Adjusts the time welding will

 

0 to 120.0 Seconds

 

 

continue even if tigger is still

 

 

 

 

pulled. This option has no

 

 

 

 

effect in 4-Step Trigger Mode.

 

 

 

 

 

 

 

 

 

 

 

POWER FEED™ 10M SINGLE WIRE FEEDER

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Contents Power Feed 10M Wire Feeder Safety Depends on YouSafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents TAbLE of Contents Temperature Rating InstallationSPEC.# Type Input Power Power Feed 10M Single Wire FeederLocation Wire Drive Mounting See Figure A.1Electric Shock can kill MountingWeld CAbLE SIzES Weld CAbLE SIzINGWeld CAbLE Connection Electrode LeadCOAxIAL Weld CAbLES Negative Electrode PolarityControl CAbLE Connections Control CAbLE SpecificationsAVAILAbLE Control CAbLE Changing Drive Rolls and Wire Guides DescriptionSet the drive roll pressure by Drive Roll Pressure SettingChanging the GUN Receiver bUSHING To change the gun bushingGUN Receiver bUSHING Welding GUNS, Torches and ACCES- SoriesMagnum GUN and CAbLE ASSEMbLIES Changing the Gear Ratio Wire Feed Shut Down CircuitTo change the gear ratio Spindle Placement Wire Reel LoadingDIP Switch #8 Position Gear Ratio Loading 16 to 44 lb .3 20kg SpoolsUsing K1504-1 Coil Reel Figure A.10Loading 30 lb .6 kg Readi-Reels See Figure A.11 Weld Wire RoutingRemoving a Readi-Reel 13INSTALLATIONA-13 Shielding GAS ConnectionExAMPLES of Connecting AN Arclink Power Wave System Control bOx BOOM ConfigurationWire Drive CV Welding Pulse Welding or STT WeldingWelding Sparks can cause fire or explosion OperationFumes and Gases can be dangerous ARC Rays can burnProduct Description Definitions of Welding ModesCommon Welding AbbREVIATIONS Recommended ProcessesProcess Limitations Required EquipmentAdditional Required Equipment Equipment LimitationsFront Panel Controls and Connections Status LED Prior to Welding Volts / Trim Display and Output KNObSynergic CV Voltage Display LAYOUT-CONTROLS see Figure b.3 Mode Select Panel 4 MSP4Overview LAYOUT-DIGITAL DisplayChanging ARC Wave Control POWER-UP SequenceChanging Weld Modes Infrared IR ControlMachine SETUP/USER Preferences Limit SettingAccessing the Machine Setup Menu SET-UP Features Menu Figure b.3a Setup MenuUser Defined Parameters Parameter Definition Procedure Change Method Stall Factor AdjustmentReset Consumable Weight Parameter Definition Gun Offset AdjustmentCrater Delay TIG Gas ControlDisplay Trim as Volts Option Arc Start/Loss Error TimeDefinition Push-Pull Gun Knob behavior Sense From StudsParameter Definition Show Test Modes 100 View Diagnostics107 View Power Source Protocol 101 View Event LogsStep Trigger Cold Feed / GAS Purge Switch Step / 4-STEP Trigger SwitchStep Trigger Operation Step Trigger Operation Sequence of OperationFigure b.5 Non- Synergic Process Setup and OperationModes Steel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC ControlPulse-on-Pulse Welding Machine Functionality bY Weld Process CC Stick ModesCV GMAW/FCAW NON-SYNERGIC Process Weld ModeOutput Control KNObS, Weld Mode 5 CV NON-SYNERGIC ModesSynergic CV Modes Wire SIzE 030 035 045 052Gmaw Synergic Material Process GASPulse and PULSE-ON-PULSE Synergic Wire SIzEPulse and PULSE-0N-PULSE Modes STT and STT II Modes STT and STT II Synergic035 045 052 Touch Start TIG Gtaw TIG WeldingGtaw Touch Start TIG Welding All Metals Touch Start TIGDIP Switch Settings User MemoriesLow Limit Limit SettingHigh Limit AttributeAccessories OptionalAccessories Lb. coils to 2 spindles Routine Maintenance MaintenanceSafety Precautions CALIbRATION Specification1TROUbLESHOOTINGE-1 Recommended PRObLEMS POSSIbLESymptoms Cause Course of Action ErrNo Heart beat response from See what to Do on Err Error Codes for the Power Wave TROUbLESHOOTING Symptoms OtherCause Recommended Course of Action PRObLEMSThree Dashes LINC-NET System Error Codes Error CodesField Service Facility Arclink System Error CodesYour local Lincoln Authorized PRObLEMS POSSIbLE Output PRObLEMS TROUbLESHOOTING Recommended Power Feed 10M Single Wire DiagramsFeeder Diagrams 14.56 18.48 15.80 Dimension Print30.46 Precaucion Warnung