Lincoln Electric IM827-D manual LINC-NET System Error Codes

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E-8	TROUbLESHOOTING	E-8

	Observe all Safety Guidelines detailed throughout this manual

PRObLEMS

(SYMPTOMS)

POSSIbLE

CAUSE

RECOMMENDED

COURSE OF ACTION

		LINC-NET SYSTEM ERROR CODES
		LINC-NET SYSTEM ERROR CODES
Err 006			1. The wire feeder has not received
				a recognition command from the
				power source. Verify the power
				source is operating properly
				(Status light steady green.)
			2.	Check control cable for loose or
				broken leads.
			3.	See power source service
				Manual.

Err 100			1. The power source has issued a
				shutdown command. Verify the
				power source is operating proper-
				ly. (Status light steady green.)
			2.	Check control cable for loose or
				broken leads.
			3.	See power source service
				Manual.

		ARCLINK SYSTEM	ERROR CODES
Err 31		Primary overcurrent	1. The power source has exceeded
				input current limits. Adjust the
				welding procedure to reduce the
				current draw. The welding proce-
				dure may exceed the capacity of
				the power source.
			2.	See the power source service
				Manual.

Err 32		Capacitor bank "A" under	1. The power source input power
		voltage.		may be wired incorrectly. Verify
				the power source reconnect
				panel wiring matches the input
				power.
			2. See the power source service
				Manual.

Check to see if the STATUS LED on the Power Wave 455 is not steady green. If it is not steady green, refer to the Power Wave 455 Status LED Chart and Code Table. Check the control cables for loose or faulty con- nections. Also check the continuity of all five leads from one end to the other. The control board in the PW 455 may be faulty.

See Err 006 in this chart.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER FEED™ 10M SINGLE WIRE FEEDER

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Contents Power Feed 10M Wire Feeder Safety Depends on YouSafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents TAbLE of Contents Installation SPEC.# Type Input PowerTemperature Rating Power Feed 10M Single Wire FeederWire Drive Mounting See Figure A.1 Electric Shock can killLocation MountingWeld CAbLE SIzING Weld CAbLE ConnectionWeld CAbLE SIzES Electrode LeadCOAxIAL Weld CAbLES Negative Electrode PolarityControl CAbLE Connections Control CAbLE SpecificationsAVAILAbLE Control CAbLE Changing Drive Rolls and Wire Guides DescriptionDrive Roll Pressure Setting Changing the GUN Receiver bUSHINGSet the drive roll pressure by To change the gun bushingGUN Receiver bUSHING Welding GUNS, Torches and ACCES- SoriesMagnum GUN and CAbLE ASSEMbLIES Changing the Gear Ratio Wire Feed Shut Down CircuitTo change the gear ratio Wire Reel Loading DIP Switch #8 Position Gear RatioSpindle Placement Loading 16 to 44 lb .3 20kg SpoolsUsing K1504-1 Coil Reel Figure A.10Loading 30 lb .6 kg Readi-Reels See Figure A.11 Weld Wire RoutingRemoving a Readi-Reel 13INSTALLATIONA-13 Shielding GAS ConnectionExAMPLES of Connecting AN Arclink Power Wave System BOOM Configuration Wire DriveControl bOx CV Welding Pulse Welding or STT WeldingOperation Fumes and Gases can be dangerousWelding Sparks can cause fire or explosion ARC Rays can burnDefinitions of Welding Modes Common Welding AbbREVIATIONSProduct Description Recommended ProcessesRequired Equipment Additional Required EquipmentProcess Limitations Equipment LimitationsFront Panel Controls and Connections Status LED Prior to Welding Volts / Trim Display and Output KNObSynergic CV Voltage Display Mode Select Panel 4 MSP4 OverviewLAYOUT-CONTROLS see Figure b.3 LAYOUT-DIGITAL DisplayPOWER-UP Sequence Changing Weld ModesChanging ARC Wave Control Infrared IR ControlMachine SETUP/USER Preferences Limit SettingAccessing the Machine Setup Menu SET-UP Features Menu Figure b.3a Setup MenuUser Defined Parameters Parameter Definition Procedure Change Method Stall Factor AdjustmentParameter Definition Gun Offset Adjustment Crater DelayReset Consumable Weight TIG Gas ControlArc Start/Loss Error Time Definition Push-Pull Gun Knob behaviorDisplay Trim as Volts Option Sense From Studs100 View Diagnostics 107 View Power Source ProtocolParameter Definition Show Test Modes 101 View Event LogsStep Trigger Cold Feed / GAS Purge Switch Step / 4-STEP Trigger SwitchStep Trigger Operation Step Trigger Operation Sequence of OperationFigure b.5 Non- Synergic Process Setup and OperationModes Steel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC ControlPulse-on-Pulse Welding Machine Functionality bY Weld Process CC Stick ModesProcess Weld Mode Output Control KNObS, Weld Mode 5CV GMAW/FCAW NON-SYNERGIC CV NON-SYNERGIC ModesWire SIzE 030 035 045 052 Gmaw SynergicSynergic CV Modes Material Process GASPulse and PULSE-ON-PULSE Synergic Wire SIzEPulse and PULSE-0N-PULSE Modes STT and STT II Modes STT and STT II Synergic035 045 052 Gtaw TIG Welding Gtaw Touch Start TIG WeldingTouch Start TIG All Metals Touch Start TIGDIP Switch Settings User MemoriesLimit Setting High LimitLow Limit AttributeAccessories OptionalAccessories Lb. coils to 2 spindles Maintenance Safety PrecautionsRoutine Maintenance CALIbRATION Specification1TROUbLESHOOTINGE-1 PRObLEMS POSSIbLE Symptoms Cause Course of ActionRecommended ErrNo Heart beat response from See what to Do on Err Error Codes for the Power Wave TROUbLESHOOTING Symptoms OtherCause Recommended Course of Action PRObLEMSThree Dashes LINC-NET System Error Codes Error CodesField Service Facility Arclink System Error CodesYour local Lincoln Authorized PRObLEMS POSSIbLE Output PRObLEMS TROUbLESHOOTING Recommended Power Feed 10M Single Wire DiagramsFeeder Diagrams 14.56 18.48 15.80 Dimension Print30.46 Precaucion Warnung