Lincoln Electric IM827-D manual TAbLE of Contents

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vi	TAbLE OF CONTENTS	vi
		Page
	––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––
	Installation	Section A
	Technical Specifications	A-1
	Safety Precautions	A-2
	Location	A-2
	Mounting	A-2
	Safety Precautions	A-3
	Weld Cable Sizing	A-3
	Weld Cable Connection	A-3
	Weld Cable Sizes	A-3
	Electrode Lead	A-3
	Coaxial Weld Cables	A-4
	Changing Electrode Polarity	A-4
	Negative Electrode Polarity	A-4
	Control Cable	A-5
	Control Cable Connection	A-5
	Control Cable Specifications	A-5
	Available Control Cable	A-5
	Wire Drive Systems	A-6
	Changing Drive Rolls and Wire Guides	A-6
	Drive Roll Pressure Setting	A-7
	Changing The Gun Receiver Bushing	A-7
	Welding Gun Torch and Accessories	A-8
	Wire Feed Shut Down Circuit	A-9
	Changing the Gear Ratio	A-9/A-10
	Wire Reel Loading	A-10/A-11
	Weld Wire Routing	A-12
	Shielding Gas Connection	A-13
	Examples of Connecting an Arclink Power Wave System	A-14
	________________________________________________________________________________
	Operation	Section b
	Safety Precautions	B-1
	Graphic Symbols	B-1
	Definitions of Welding Modes	B-2
	Common Welding Abbreviations	B-2
	Product Description	B-2
	Recommended Processes	B-2/B-3
	Required Equipment	B-3
	Front Panel Controls and Connections	B-5
	1. Status LED	B-5
	2. Digital Meters and Output Encoder Knobs	B-5/B-7
	A. Wire Feed Speed/Ammeter display and output Knob	B-5
	B. Volts/Trim display and Output Knob	B-6
	Synergic CV Voltage Display	B-6
	Overview:	B-7
	3. Mode Select Panel 4 (MSP4)	B-7
	Layout-Controls	B-7
	Layout-Digital Displays	B-7
	Power-up Sequence	B-8
	Changing Weld Modes	B-8
	Changing Arc Wave Control	B-8
	Changing Weld Sequence Behavior	B-8
	Infrared (IR) Control	B-8
	Lockout/security	B-8
	Limit Setting	B-9
	Machine Setup/user preferences	B-9
	Accessing the Machine Setup Menu	B-9
	Setup Features Menu	B-10/B-15
	4. Cold Feed / Gas Purge Switch	B-16
	5. 2-Step/4- Step Trigger Switch Operations	B-17/B-18
	Process Set-Up and Operation	B-19
	Steel and Stainless Synergic GMAW-P (Pulsed MIG) Welding	B-20
	Arc Control	B-20

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Contents Safety Depends on You Power Feed 10M Wire FeederCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté On-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents TAbLE of Contents Power Feed 10M Single Wire Feeder InstallationSPEC.# Type Input Power Temperature RatingMounting Wire Drive Mounting See Figure A.1Electric Shock can kill LocationElectrode Lead Weld CAbLE SIzINGWeld CAbLE Connection Weld CAbLE SIzESNegative Electrode Polarity COAxIAL Weld CAbLESControl CAbLE Connections Control CAbLE SpecificationsAVAILAbLE Control CAbLE Description Changing Drive Rolls and Wire GuidesTo change the gun bushing Drive Roll Pressure SettingChanging the GUN Receiver bUSHING Set the drive roll pressure byGUN Receiver bUSHING Welding GUNS, Torches and ACCES- SoriesMagnum GUN and CAbLE ASSEMbLIES Changing the Gear Ratio Wire Feed Shut Down CircuitTo change the gear ratio Loading 16 to 44 lb .3 20kg Spools Wire Reel LoadingDIP Switch #8 Position Gear Ratio Spindle PlacementFigure A.10 Using K1504-1 Coil ReelLoading 30 lb .6 kg Readi-Reels See Figure A.11 Weld Wire RoutingRemoving a Readi-Reel Shielding GAS Connection 13INSTALLATIONA-13ExAMPLES of Connecting AN Arclink Power Wave System CV Welding Pulse Welding or STT Welding BOOM ConfigurationWire Drive Control bOxARC Rays can burn OperationFumes and Gases can be dangerous Welding Sparks can cause fire or explosionRecommended Processes Definitions of Welding ModesCommon Welding AbbREVIATIONS Product DescriptionEquipment Limitations Required EquipmentAdditional Required Equipment Process LimitationsFront Panel Controls and Connections Status LED Prior to Welding Volts / Trim Display and Output KNObSynergic CV Voltage Display LAYOUT-DIGITAL Display Mode Select Panel 4 MSP4Overview LAYOUT-CONTROLS see Figure b.3Infrared IR Control POWER-UP SequenceChanging Weld Modes Changing ARC Wave ControlMachine SETUP/USER Preferences Limit SettingAccessing the Machine Setup Menu Figure b.3a Setup Menu SET-UP Features MenuUser Defined Parameters Stall Factor Adjustment Parameter Definition Procedure Change MethodTIG Gas Control Parameter Definition Gun Offset AdjustmentCrater Delay Reset Consumable WeightSense From Studs Arc Start/Loss Error TimeDefinition Push-Pull Gun Knob behavior Display Trim as Volts Option101 View Event Logs 100 View Diagnostics107 View Power Source Protocol Parameter Definition Show Test ModesStep Trigger Cold Feed / GAS Purge Switch Step / 4-STEP Trigger SwitchStep Trigger Operation Sequence of Operation Step Trigger OperationFigure b.5 Non- Synergic Process Setup and OperationModes ARC Control Steel and Stainless Synergic GMAW-P Pulsed MIG WeldingPulse-on-Pulse Welding CC Stick Modes Machine Functionality bY Weld ProcessCV NON-SYNERGIC Modes Process Weld ModeOutput Control KNObS, Weld Mode 5 CV GMAW/FCAW NON-SYNERGICMaterial Process GAS Wire SIzE 030 035 045 052Gmaw Synergic Synergic CV ModesPulse and PULSE-ON-PULSE Synergic Wire SIzEPulse and PULSE-0N-PULSE Modes STT and STT II Modes STT and STT II Synergic035 045 052 All Metals Touch Start TIG Gtaw TIG WeldingGtaw Touch Start TIG Welding Touch Start TIGUser Memories DIP Switch SettingsAttribute Limit SettingHigh Limit Low LimitOptional AccessoriesAccessories Lb. coils to 2 spindles CALIbRATION Specification MaintenanceSafety Precautions Routine Maintenance1TROUbLESHOOTINGE-1 Err PRObLEMS POSSIbLESymptoms Cause Course of Action RecommendedNo Heart beat response from See what to Do on Err Error Codes for the Power Wave TROUbLESHOOTING Other SymptomsCause Recommended Course of Action PRObLEMSThree Dashes Error Codes LINC-NET System Error CodesField Service Facility Arclink System Error CodesYour local Lincoln Authorized PRObLEMS POSSIbLE Output PRObLEMS TROUbLESHOOTING Recommended Power Feed 10M Single Wire DiagramsFeeder Diagrams 14.56 18.48 15.80 Dimension Print30.46 Precaucion Warnung