Lincoln Electric IM827-D manual STT and STT II Synergic, STT and STT II Modes, 035 045 052

Page 49

b-26OPERATIONb-26

MACHINE FUNCTIONALITY bY WELD PROCESS

STT AND STT II (SYNERGIC)

Use the following tables to review how the machine functions (output controls, arc control, Start options and weld options) for the weld modes listed in the top table.

STT AND STT II MODES

MATERIAL

PROCESS

GAS

WIRE SIzE

 

 

 

 

 

0.035

0.045

0.052

STEEL 

STT

Ar/CO2

109

125

125

STAINLESS

 

 

 

CO2

 

 

 

 

 

 

 

 

 

 

STEEL 

STT

 

 

Ar/CO2

 

 

 

II

 

110

126

126

STAINLESS 

 

 

 

CO2

 

 

 

OUTPUT CONTROL KNObS (There is no Voltage control when STT welding.)

200

 

----

 

WFS

AMPS

VOLTS

TRIM

LESS

MORE

 

 

DEPOSITION

DEPOSITION

 

 

EFFECT / RANGE

 

DESCRIPTION

PEAK CURRENT

 

Peak Current acts similar to an

 

 

arc pinch control. Peak Current

 

 

sets the arc length and pro-

 

 

motes good fusion. Higher

 

 

peak current levels will cause

 

 

the arc to broaden momentarily

 

 

while increasing arc length. If

 

 

set too high, globular transfer

 

 

may occur. Setting it too low

 

 

may cause instability and wire

 

 

stubbing. Best practice is to

 

 

adjust for minimum spatter and

 

 

puddle agitation.

 

B A C K G R O U N D Background Current controls

CURRENT

 

the overall heat input in the

 

 

weld. High background cur-

 

 

rents flatten the weld bead,

 

 

and low background currents

 

 

create a taller rounded con-

 

 

tour.

 

 

TAIL OUT

 

Tail out provides additional

(STT ll MODES

power

without

the molten

ONLY)

 

droplet becoming too large.

 

 

Increase as necessary to add

 

 

heat input without increasing

 

 

arc length. Often this results in

 

 

faster travel speeds. Note that

 

 

as tail out increases, the peak

 

 

current and/or background cur-

 

 

rent may need to be reduced.

START OPTIONS

 

 

 

 

 

 

 

 

 

 

 

PREFLOW TIME

 

 

 

 

FUNCTION

 

 

 

 

 

 

 

 

 

 

 

 

0 - 25.0 seconds

 

 

 

Adjusts the time the gas flows

 

 

 

 

 

 

 

after the trigger is pulled and

 

 

 

 

 

 

 

prior to feeding wire.

 

 

 

RUN-IN WFS:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Off, 30 to150 in/min.

 

 

 

Run-in sets the wire feed

 

 

 

 

 

 

 

speed from the time the trigger

 

 

 

 

 

 

 

is pulled until an arc is estab-

 

 

 

 

 

 

 

lished.

 

 

 

Start Procedure

 

 

 

The Start Procedure controls

 

 

 

 

 

 

 

the WFS. Trim at a specified

 

 

 

 

 

 

 

time at the beginning of the

 

 

 

 

 

 

 

weld. During the start time, the

 

 

 

 

 

 

 

machine will ramp up or down

 

 

 

 

 

 

 

from the Start Procedure to the

 

 

 

 

 

 

 

preset Welding Procedure.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

END OPTIONS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PARAMETER RANGE

 

 

 

FUNCTION

 

 

Postflow Time:

 

 

 

 

 

 

 

0 to 10 seconds

 

 

 

Adjusts the time that shielding gas

 

 

 

 

 

 

 

flows after the welding output

 

 

 

 

 

 

 

turns off.

 

 

Crater Procedure

 

 

 

Crater Procedure controls the

 

 

 

 

 

 

 

WFS and volts for a specified time

 

 

 

 

 

 

 

at the end of the weld after the

 

 

 

 

 

 

 

trigger is released. During the

 

 

 

 

 

 

 

Crater time, the machine will ramp

 

 

 

 

 

 

 

up or down from the Weld

 

 

 

 

 

 

 

Procedure to the Crater

 

 

 

 

 

 

 

Procedure.

 

 

Burnback:

 

 

 

The burnback time is the amount

 

 

0 to .25 Seconds

 

 

 

of time that the weld output contin-

 

 

 

 

 

 

 

ues after the wire stops feeding. It

 

 

 

 

 

 

 

prevents the wire from sticking in

 

 

 

 

 

 

 

the puddle and prepares the end

 

 

 

 

 

 

 

of the wire for the next arc start.

 

 

Spot Timer:

 

 

 

Adjusts the time welding will con-

 

 

0 to 120.0 Seconds

 

 

 

tinue even if tigger is still pulled.

 

 

 

 

 

 

 

This option has no effect in 4-Step

 

 

 

 

 

 

 

Trigger Mode.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POWER FEED™ 10M SINGLE WIRE FEEDER

Image 49
Contents Safety Depends on You Power Feed 10M Wire FeederCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté On-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents TAbLE of Contents SPEC.# Type Input Power InstallationTemperature Rating Power Feed 10M Single Wire FeederElectric Shock can kill Wire Drive Mounting See Figure A.1Location MountingWeld CAbLE Connection Weld CAbLE SIzINGWeld CAbLE SIzES Electrode LeadNegative Electrode Polarity COAxIAL Weld CAbLESControl CAbLE Connections Control CAbLE SpecificationsAVAILAbLE Control CAbLE Description Changing Drive Rolls and Wire GuidesChanging the GUN Receiver bUSHING Drive Roll Pressure SettingSet the drive roll pressure by To change the gun bushingGUN Receiver bUSHING Welding GUNS, Torches and ACCES- SoriesMagnum GUN and CAbLE ASSEMbLIES Changing the Gear Ratio Wire Feed Shut Down CircuitTo change the gear ratio DIP Switch #8 Position Gear Ratio Wire Reel LoadingSpindle Placement Loading 16 to 44 lb .3 20kg SpoolsFigure A.10 Using K1504-1 Coil ReelLoading 30 lb .6 kg Readi-Reels See Figure A.11 Weld Wire RoutingRemoving a Readi-Reel Shielding GAS Connection 13INSTALLATIONA-13ExAMPLES of Connecting AN Arclink Power Wave System Wire Drive BOOM ConfigurationControl bOx CV Welding Pulse Welding or STT WeldingFumes and Gases can be dangerous OperationWelding Sparks can cause fire or explosion ARC Rays can burnCommon Welding AbbREVIATIONS Definitions of Welding ModesProduct Description Recommended ProcessesAdditional Required Equipment Required EquipmentProcess Limitations Equipment LimitationsFront Panel Controls and Connections Status LED Prior to Welding Volts / Trim Display and Output KNObSynergic CV Voltage Display Overview Mode Select Panel 4 MSP4LAYOUT-CONTROLS see Figure b.3 LAYOUT-DIGITAL DisplayChanging Weld Modes POWER-UP SequenceChanging ARC Wave Control Infrared IR ControlMachine SETUP/USER Preferences Limit SettingAccessing the Machine Setup Menu Figure b.3a Setup Menu SET-UP Features MenuUser Defined Parameters Stall Factor Adjustment Parameter Definition Procedure Change MethodCrater Delay Parameter Definition Gun Offset AdjustmentReset Consumable Weight TIG Gas ControlDefinition Push-Pull Gun Knob behavior Arc Start/Loss Error TimeDisplay Trim as Volts Option Sense From Studs107 View Power Source Protocol 100 View DiagnosticsParameter Definition Show Test Modes 101 View Event LogsStep Trigger Cold Feed / GAS Purge Switch Step / 4-STEP Trigger SwitchStep Trigger Operation Sequence of Operation Step Trigger OperationFigure b.5 Non- Synergic Process Setup and OperationModes ARC Control Steel and Stainless Synergic GMAW-P Pulsed MIG WeldingPulse-on-Pulse Welding CC Stick Modes Machine Functionality bY Weld Process Output Control KNObS, Weld Mode 5 Process Weld Mode CV GMAW/FCAW NON-SYNERGIC CV NON-SYNERGIC ModesGmaw Synergic Wire SIzE 030 035 045 052Synergic CV Modes Material Process GASPulse and PULSE-ON-PULSE Synergic Wire SIzEPulse and PULSE-0N-PULSE Modes STT and STT II Modes STT and STT II Synergic035 045 052 Gtaw Touch Start TIG Welding Gtaw TIG WeldingTouch Start TIG All Metals Touch Start TIGUser Memories DIP Switch SettingsHigh Limit Limit SettingLow Limit AttributeOptional AccessoriesAccessories Lb. coils to 2 spindles Safety Precautions MaintenanceRoutine Maintenance CALIbRATION Specification1TROUbLESHOOTINGE-1 Symptoms Cause Course of Action PRObLEMS POSSIbLERecommended ErrNo Heart beat response from See what to Do on Err Error Codes for the Power Wave TROUbLESHOOTING Other SymptomsCause Recommended Course of Action PRObLEMSThree Dashes Error Codes LINC-NET System Error CodesField Service Facility Arclink System Error CodesYour local Lincoln Authorized PRObLEMS POSSIbLE Output PRObLEMS TROUbLESHOOTING Recommended Power Feed 10M Single Wire DiagramsFeeder Diagrams 14.56 18.48 15.80 Dimension Print30.46 Precaucion Warnung