Lincoln Electric IM827-D manual ExAMPLES of Connecting AN Arclink Power Wave System

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INSTALLATION

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ExAMPLES OF CONNECTING AN ARCLINK POWER WAVE SYSTEM

ArcLink Power Wave products may be configured in many different ways. The flexible system allows multi- ple wire feeders to be connected to the same power source. The diagrams represent some of the common methods for connecting ArcLink Products.

Important: Bench model wire feeders cannot be sepa- rated into a separate control box and wire drive for a boom system.

Common ArcLink Systems

The following Power Wave systems may all be assembled without any changes to the equipment DIP switches

basic Semi-Automatic System

• Great for general fabrication.

Shown with

K2230-1 Power Feed™ 10M Single Wire Feeder

K2203-1 Power Wave 455M/STT

boom Semi-Automatic System

• Often used when making large weldments.

Shown with

K2314-1 Power Feed™ 10M Single Wire Feeder Boom (includes wire drive and control box)

K2203-1 Power Wave 455M/STT

Robotic/Semi-Automatic System

• Use the bench feeder for offline welding.

Shown with

K2230-1 Power Feed™ 10M Single Wire Feeder

K1780-2 PF-10/R

K2203-1 Power Wave 455M/STT

K2205-1 Wire Drive Module

Multiple Wire Feeder System

Load one feeder with solid wire, the other with flux cored.

Great for pipeline work. Shown with

K2429-1 ArcLink T Cable Connector

K2196-1 Power Feed 15M

K2203-1 Power Wave 455M/STT

ArcLink Systems

Many other ArcLink systems may be assembled besides those shown in this manual. The majority will self configure. If an assembled system flashes the sta- tus light green rapidly on all components, contact the Lincoln Electric Company for further assistance.

Current Power Feed™ 10M models that will not self

configure...

K2316-1 Power Feed™ 10M Dual Boom

These configurations will require Dip Switches to be set. See the power source instruction manual on how to disable self configuration.

POWER FEED™ 10M SINGLE WIRE FEEDER

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Contents Power Feed 10M Wire Feeder Safety Depends on YouSafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents TAbLE of Contents Temperature Rating InstallationSPEC.# Type Input Power Power Feed 10M Single Wire FeederLocation Wire Drive Mounting See Figure A.1Electric Shock can kill MountingWeld CAbLE SIzES Weld CAbLE SIzINGWeld CAbLE Connection Electrode LeadCOAxIAL Weld CAbLES Negative Electrode PolarityControl CAbLE Connections Control CAbLE SpecificationsAVAILAbLE Control CAbLE Changing Drive Rolls and Wire Guides DescriptionSet the drive roll pressure by Drive Roll Pressure SettingChanging the GUN Receiver bUSHING To change the gun bushingGUN Receiver bUSHING Welding GUNS, Torches and ACCES- SoriesMagnum GUN and CAbLE ASSEMbLIES Changing the Gear Ratio Wire Feed Shut Down CircuitTo change the gear ratio Spindle Placement Wire Reel LoadingDIP Switch #8 Position Gear Ratio Loading 16 to 44 lb .3 20kg SpoolsUsing K1504-1 Coil Reel Figure A.10Loading 30 lb .6 kg Readi-Reels See Figure A.11 Weld Wire RoutingRemoving a Readi-Reel 13INSTALLATIONA-13 Shielding GAS ConnectionExAMPLES of Connecting AN Arclink Power Wave System Control bOx BOOM ConfigurationWire Drive CV Welding Pulse Welding or STT WeldingWelding Sparks can cause fire or explosion OperationFumes and Gases can be dangerous ARC Rays can burnProduct Description Definitions of Welding ModesCommon Welding AbbREVIATIONS Recommended ProcessesProcess Limitations Required EquipmentAdditional Required Equipment Equipment LimitationsFront Panel Controls and Connections Status LED Prior to Welding Volts / Trim Display and Output KNObSynergic CV Voltage Display LAYOUT-CONTROLS see Figure b.3 Mode Select Panel 4 MSP4Overview LAYOUT-DIGITAL DisplayChanging ARC Wave Control POWER-UP SequenceChanging Weld Modes Infrared IR ControlMachine SETUP/USER Preferences Limit SettingAccessing the Machine Setup Menu SET-UP Features Menu Figure b.3a Setup MenuUser Defined Parameters Parameter Definition Procedure Change Method Stall Factor AdjustmentReset Consumable Weight Parameter Definition Gun Offset AdjustmentCrater Delay TIG Gas ControlDisplay Trim as Volts Option Arc Start/Loss Error TimeDefinition Push-Pull Gun Knob behavior Sense From StudsParameter Definition Show Test Modes 100 View Diagnostics107 View Power Source Protocol 101 View Event LogsStep Trigger Cold Feed / GAS Purge Switch Step / 4-STEP Trigger SwitchStep Trigger Operation Step Trigger Operation Sequence of OperationFigure b.5 Non- Synergic Process Setup and OperationModes Steel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC ControlPulse-on-Pulse Welding Machine Functionality bY Weld Process CC Stick ModesCV GMAW/FCAW NON-SYNERGIC Process Weld ModeOutput Control KNObS, Weld Mode 5 CV NON-SYNERGIC ModesSynergic CV Modes Wire SIzE 030 035 045 052Gmaw Synergic Material Process GASPulse and PULSE-ON-PULSE Synergic Wire SIzEPulse and PULSE-0N-PULSE Modes STT and STT II Modes STT and STT II Synergic035 045 052 Touch Start TIG Gtaw TIG WeldingGtaw Touch Start TIG Welding All Metals Touch Start TIGDIP Switch Settings User MemoriesLow Limit Limit SettingHigh Limit AttributeAccessories OptionalAccessories Lb. coils to 2 spindles Routine Maintenance MaintenanceSafety Precautions CALIbRATION Specification1TROUbLESHOOTINGE-1 Recommended PRObLEMS POSSIbLESymptoms Cause Course of Action ErrNo Heart beat response from See what to Do on Err Error Codes for the Power Wave TROUbLESHOOTING Symptoms OtherCause Recommended Course of Action PRObLEMSThree Dashes LINC-NET System Error Codes Error CodesField Service Facility Arclink System Error CodesYour local Lincoln Authorized PRObLEMS POSSIbLE Output PRObLEMS TROUbLESHOOTING Recommended Power Feed 10M Single Wire DiagramsFeeder Diagrams 14.56 18.48 15.80 Dimension Print30.46 Precaucion Warnung