Wayne-Dalton 3790-Z installation instructions End Bracket Removal

Page 10

R3

 

 

End

Locking

 

End Bracket Removal

 

Bracket

Pliers

 

 

 

 

 

 

 

 

 

Tools Needed:

To remove the end brackets, follow the

 

 

 

 

Locking Pliers

steps below starting with the right hand

 

 

 

 

end bracket first:

 

 

 

 

 

 

 

 

 

Phillips Head

a. Remove the upper lag screw from the

 

 

 

 

Screwdriver

Upper

 

 

 

end bracket.

 

 

 

Flat Tip

Lag Screw

 

 

 

b. Attach a pair of locking pliers to the

 

 

Lower

 

Screwdriver

 

 

Lag Screw

#10 Phillips

upper portion of the end bracket and

 

 

 

Head

 

 

 

 

Power Drill

hold the end bracket steady while

 

 

 

Screw

 

 

 

 

 

a

 

b

 

7/16” Socket

removing the lower lag screw.

 

 

Driver

If present, remove and save the #10

c

 

 

 

Step Ladder

phillips head screw.

 

 

 

 

 

 

 

 

 

c. Holding the end bracket with the locking

 

 

 

 

 

pliers, carefully pry the end bracket from

 

 

 

 

 

the cable drum with a flat tip

 

 

 

 

 

screwdriver.

 

Cable

 

 

 

 

 

Drum

 

 

 

Repeat for left hand end bracket.

 

 

 

 

 

CAUTION: THE WINDING SHAFT MAY

 

 

 

 

 

ROTATE WHEN REMOVING THE END

 

 

 

 

 

BRACKET AND GEAR.

 

 

 

 

 

 

 

 

Flat Tip

 

R4

 

 

 

Screwdriver

 

Center Bracket & Cable Drum

 

 

Center

 

 

 

 

 

 

 

Torque

Bracket

 

 

Removal

 

 

 

 

 

Tube

 

 

Tools Needed:

To remove the cable drum/center bracket,

 

 

 

 

Power Drill

follow the steps below:

 

 

 

 

a. Remove the two 1/4" lag screws from

 

 

 

 

7/16" Socket

 

 

 

 

the center bracket. Slide center bracket

 

 

 

 

Driver

 

 

 

 

to the right side of the torque tube.

 

 

 

 

 

 

 

 

 

Step Ladder

Lift the right side of the torque tube up

 

 

 

 

 

 

1/4”

 

 

 

and slide the cable drum and center

a

 

 

 

Lag Screws

 

 

 

bracket off the end of the torque tube.

 

 

 

 

 

 

 

 

 

Discard the center bracket.

b

 

Counterbalance

 

 

 

 

Cable

 

 

b. Drape the cable drum over the flagangle

 

 

Winding

 

 

by the counterbalance cable and re-align

 

 

 

 

 

 

Shaft

 

 

the groove in the winding shaft with the

 

Round Notch

 

 

 

 

 

 

round notch in the flagangle.

 

in Flagangle

Flagangle

 

 

 

 

 

 

Once aligned, lower the winding shaft

 

 

 

 

 

and torque tube onto the flagangle.

 

 

 

 

 

Repeat cable drum removal for left side.

 

 

 

 

 

After completing this step, continue with

 

 

Cable

 

 

Step R5 on page 5.

 

 

Drum

 

 

 

 

 

 

4Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.

You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

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Contents Network Copyright 2008 Wayne-Dalton Corp. Part No Rev 2 7/16/2008Your ForPackage Contents When Installing a NEW Door with AN Idrive Look for this symbolInspection Pre-InstallationEyes to Prevent Possible Severe or Fatal Injury WAYNE-DALTON Track Radius Photoelectric LOW Head System RequirementsTools Needed Door Models below require the use of photo eyesTable of Contents Definition of key words used in this manualRemoval Retro-Fit InstallationDrum Wrap & End Bracket Spring Tension RemovalCenter Bracket & Cable Drum End Bracket RemovalBracket and Gear Even Fatal Injury Retro-Fit InstallationPowerful Spring Releasing ITS IMPORTANT! Right and Left Hand isEnd Bracket Removal RemovalTop Bracket Re-Install If NecessaryVertical Track Height Adjustment 8000/8100/8200 TrackFailure to RE-ATTACH Horizontal Top Roller AdjustmentTracks to the Support Before Opening Door can Cause Door Installation Assembling OpenerCable Drums End Brackets Tools Needed Power Drill Socket Driver Wrench Step LadderSecure end bracket to the flag angle using Repeat for other end bracketInstallation Cable Drum/ Drive GearBrackets End Bracket InstallationCounterbalance Springs Attaching Opener To Positioning Support BracketSupport Bracket Bracket Attaching Disconnect CablePliers Slack between opener and right endHandle Bracket Pilot drill lag screw location using 1/8 drill bitMounting Disconnect 6ftAttaching Disconnect Handle Disconnect Handle UsageCable Adjustments SpringsFor Spring Winding Securing DoorTools Needed Vice Clamps Winding Springs HandsTools Needed Drum Wrap InstallationRecommended Spring Turns IMPORTANT! do not Overwind SpringsIMPORTANT! do not Overwind Setting Spring TensionProblems SCREWS. for Detailed Information onDrum Wrap Installation Mounting Wall StationInstalling Battery Install hole plug into the screw hole in the light fixture Installing the Light FixtureDisconnect Power to If IncludedAttaching Diffuser Connecting OpenerPower Cord If IncludedFor Proper Alignment Sensor UnitSensor Wire Installation View of the Opener from the FrontSafety Sensor Alignment Checking for ObstructionsProfile Routine Standard Upper Limit On when program button is pushedProgramming Light Fixture On and remain on for 30 secondsProfile Routine Custom Upper Limit Adjusting DetentWork Properly Turn increments Lock Arm InstallationConfirm adjustment Tools Needed Tape Measure Step LadderLock Arm Installation Contact Obstruction TestTesting the Safety Sensors Fatal Injury MAY ResultEmergency Disconnect Read and Follow ALL InstructionsDoor activation Never GO Under a STOPPED, Partially Open DoorOperating the Wireless Wall Station Programming/Training HomeLink Unit Teaching HomeLink to the idrive openerProgramming/Training HomeLink Unit Multi-Door Programming Customizing the SettingsCustom pet position For more profile options go to page 28Maintenance Confirm pot nut position* shown below Power Connection Permanent Wiring OptionReconnect Power Potentiometer GearRed Program Button Stations or Transmitters to OpenerProgramming Wireless WallHandle In Manual Door Operated Position Motor Up Position Light Button Large ButtonTroubleshooting Symptom Probable Cause Corrective ActionLock Arm Troubleshooting Dalton dealer or distributor Pre-drill 5/64 pilot hole Cut-Out Template to Aid InstallationPre-drill 3/32 pilot hole Thank you for your purchasePatent Information Models 3790/3790-Z