Wayne-Dalton 3790-Z Setting Spring Tension, IMPORTANT! do not Overwind, Problems

Page 26

TorqueMaster®

12

Setting Spring Tension

 

 

 

Tools Needed:

See chart below for proper spring tension setting.

 

Power Drill

Beginning with the right hand side, ensure the counterbalance

cable is in the first groove of the cable drum. NOTE: Apply

 

7/16" Socket

light pressure to the canoe clip on counter while winding

Driver

springs.

 

7/16" Wrench

Using a power drill (high torque/gear reduced to 1300 RPM

preferred) with a 7/16" socket driver, carefully rotate right

 

Step Ladder

hand winding bolt clockwise, until counter shows 2-3 turns.

This will keep the counterbalance cable taut while adjusting

 

 

the left hand side counterbalance cable.

 

Adjust left hand counterbalance cable tension (Refer to step

 

10).

 

NOTE: Single spring applications require no spring winding

 

on left hand side, but need cable tension adjusted.

 

IMPORTANT! Ensure counterbalance cable tension is equal

 

for both sides prior to fully winding spring(s) to appropriate

 

number of turns. If cable tension is unequal, refer to Step 10.

 

See the Spring Turn chart.

 

For SINGLE SPRING applications, return to the right hand

 

side and carefully rotate the winding bolt head clockwise until

 

the counter shows the correct number of turns for your door

 

or the number record during the Pre-Installation Inspection on

 

page II.

 

For DOUBLE SPRING applications, remain on the left hand

 

side and carefully rotate the winding bolt head clockwise until

 

the counter shows the correct number of turns for your door

 

or the number record during the Pre-Installation Inspection on

 

page II. Then return to the right hand side and wind the right

 

hand spring to the required number of turns for your door or

 

the number recorded during the Pre-Installation inspection on

 

page II.

 

IMPORTANT! DO NOT OVERWIND.

 

After spring is wound, hold the lock nut (in back of end

 

bracket) stationary with a 7/16" wrench while rotating the

 

winding bolt clockwise until snug. Tightening of the lock nut

 

prevents spring from unwinding. Repeat for opposite side on

 

double spring Torquemaster® systems.

 

IMPORTANT! CAUTIOUSLY REMOVE VICE CLAMPS FROM

 

VERTICAL TRACKS. ADJUSTMENTS TO THE RECOMMENDED

 

NUMBER OF TURNS MAY BE REQUIRED. IF DOOR RAISES

 

OFF THE FLOOR UNDER SPRING TENSION ALONE, THEN

 

REDUCE SPRING TENSION UNTIL DOOR RESTS ON THE

 

FLOOR. IF THE DOOR IS HARD TO RAISE OR DRIFTS DOWN

 

ON ITS OWN, THEN ADD SPRING TENSION. AN

 

UNBALANCED DOOR CAN CAUSE IDRIVE® OPERATION

 

PROBLEMS.

 

IMPORTANT! IF YOU ARE INSTALLING THE IDRIVE®

 

OPENER ON A NEW GARAGE DOOR, REAR SUPPORTS WILL

 

NEED TO BE FABRICATED/ INSTALLED TO SUPPORT THE

 

HORIZONTAL TRACKS. REAR SUPPORTS ARE

 

CONSTRUCTED USING PERFORATED ANGLES, HEX HEAD

 

BOLTS/NUTS AND THEN THE MUST BE SECURELY

 

ATTACHED TO SOUND FRAMING MEMBERS WITH LAG

 

SCREWS. FOR DETAILED INFORMATION ON

 

CONSTRUCTING/ SUPPORTING THE REAR SUPPORTS,

 

REFER TO YOUR DOORS INSTALLATION INSTRUCTIONS

 

AND OWNER’S MANUAL.

 

 

7/16” Wrench

Winding

Bolt

Lock Nut

Canoe Clip

7/16” Socket Driver

Power

Drill

Winding

Bolt

Counter

(Sample Setting)

Canoe Clip

NOTE: For 7’ high doors, 8’, 9’, 10’, 16’ or 18’ wide with windows, the recommended number of spring turns is 15.

RECOMMENDED SPRING TURNS

Door Height

Doors 11’-11”

Doors 12’ Wide or

 

Wide or Less

Greater

 

 

 

6’-0”

13-1/2

14

 

 

 

6’-3”

14

14-1/2

 

 

 

6’-5”

14-1/2

15

 

 

 

6’-6”

14-1/2

15

 

 

 

6’-8”

15

15-1/2

 

 

 

6’-9”

15

15-1/2

 

 

 

7’-0”

15-1/2

16

 

 

 

7’-3”

16

16-1/2

 

 

 

7’-6”

16-1/2

17

 

 

 

7’-9”

17

17-1/2

 

 

 

8’-0”

17-1/2

18

 

 

 

20Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.

You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

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Contents Network Copyright 2008 Wayne-Dalton Corp. Part No Rev 2 7/16/2008Your ForPackage Contents When Installing a NEW Door with AN Idrive Look for this symbolEyes to Prevent Possible Severe or Fatal Injury Pre-InstallationInspection WAYNE-DALTON Track Radius Photoelectric LOW Head System RequirementsTools Needed Door Models below require the use of photo eyesTable of Contents Definition of key words used in this manualRemoval Retro-Fit InstallationDrum Wrap & End Bracket Spring Tension RemovalBracket and Gear End Bracket RemovalCenter Bracket & Cable Drum Even Fatal Injury Retro-Fit InstallationPowerful Spring Releasing ITS IMPORTANT! Right and Left Hand isEnd Bracket Removal RemovalTop Bracket Re-Install If NecessaryVertical Track Height Adjustment 8000/8100/8200 TrackTracks to the Support Before Opening Door can Cause Door Top Roller AdjustmentFailure to RE-ATTACH Horizontal Installation Assembling OpenerCable Drums End Brackets Tools Needed Power Drill Socket Driver Wrench Step LadderSecure end bracket to the flag angle using Repeat for other end bracketInstallation Cable Drum/ Drive GearCounterbalance Springs End Bracket InstallationBrackets Support Bracket Positioning Support BracketAttaching Opener To Bracket Attaching Disconnect CablePliers Slack between opener and right endHandle Bracket Pilot drill lag screw location using 1/8 drill bitMounting Disconnect 6ftAttaching Disconnect Handle Disconnect Handle UsageCable Adjustments SpringsTools Needed Vice Clamps Securing DoorFor Spring Winding Winding Springs HandsTools Needed Drum Wrap InstallationRecommended Spring Turns IMPORTANT! do not Overwind SpringsIMPORTANT! do not Overwind Setting Spring TensionProblems SCREWS. for Detailed Information onDrum Wrap Installation Mounting Wall StationInstalling Battery Install hole plug into the screw hole in the light fixture Installing the Light FixtureDisconnect Power to If IncludedAttaching Diffuser Connecting OpenerPower Cord If IncludedFor Proper Alignment Sensor UnitSensor Wire Installation View of the Opener from the FrontSafety Sensor Alignment Checking for ObstructionsProfile Routine Standard Upper Limit On when program button is pushedProgramming Light Fixture On and remain on for 30 secondsWork Properly Adjusting DetentProfile Routine Custom Upper Limit Turn increments Lock Arm InstallationConfirm adjustment Tools Needed Tape Measure Step LadderLock Arm Installation Contact Obstruction TestTesting the Safety Sensors Fatal Injury MAY ResultEmergency Disconnect Read and Follow ALL InstructionsDoor activation Never GO Under a STOPPED, Partially Open DoorOperating the Wireless Wall Station Programming/Training HomeLink Unit Teaching HomeLink to the idrive openerProgramming/Training HomeLink Unit Multi-Door Programming Customizing the SettingsCustom pet position For more profile options go to page 28Maintenance Confirm pot nut position* shown below Power Connection Permanent Wiring OptionReconnect Power Potentiometer GearRed Program Button Stations or Transmitters to OpenerProgramming Wireless WallHandle In Manual Door Operated Position Motor Up Position Light Button Large ButtonTroubleshooting Symptom Probable Cause Corrective ActionLock Arm Troubleshooting Dalton dealer or distributor Pre-drill 5/64 pilot hole Cut-Out Template to Aid InstallationPre-drill 3/32 pilot hole Thank you for your purchasePatent Information Models 3790/3790-Z