Wayne-Dalton 3790-Z End Bracket Installation, Brackets, Counterbalance Springs

Page 17

3End Bracket Installation

Tools Needed:

IMPORTANT! WARNING TAGS MUST BE

Power Drill

SECURELY ATTACHED TO BOTH END

BRACKETS.

3/32” Drill Bit

Slide the right hand end bracket over

7/16”

the drive gear. Replace #10 phillips head

Socket Driver

screw that was removed in Step R3. Secure

Phillips Head

end bracket and the flagangle to the jamb

Screwdriver

using (2) 5/16” x 1-5/8" lag screws.

Step Ladder

NOTE: Older end brackets may not have

 

a hole needed for the opener’s emergency

 

disconnect cable. If the right hand end

 

bracket does not have a hole for the

 

disconnect cable, drill a 3/32" (3mm) hole

 

as shown prior to installing the end bracket.

 

Install the right side counter gear, with

 

the missing tooth toward the outside and

 

away from the end bracket. Press the

 

counter gear onto the end bracket until

 

snaps engage.

 

Select the right hand counter cover and

 

align the hex of the counter cam with

 

the end of the winding shaft. Also, align the

 

“0” on the counter cover with the raised rib

 

on the end bracket. Press the counter cover

 

 

against the counter gear until it locks into

 

place.

 

Repeat for left hand side for double

 

spring applications.

 

NOTE: No drive gear, counter gear or

 

counter cover is required on left hand side

 

for single spring applications. Only an end

 

bracket is needed.

 

IMPORTANT! AT THIS TIME DO NOT WIND

 

COUNTERBALANCE SPRINGS!

 

After completing this step, continue with

 

Step 4 on page 12.

 

 

 

End Bracket

Warning

 

 

 

Tag

 

5/16 x 1-5/8”

 

 

 

Lag Screws

 

 

 

 

 

#10 Phillips

 

 

 

Head

 

 

 

Screw

 

 

 

Flagangle

 

 

 

1/4”

 

1/8”

 

3/32” Hole

 

 

 

 

 

 

 

®INSTALLATION

 

Winding

 

TORQUEMASTER

 

Shaft Inside End

 

Bracket

Counter

 

 

 

 

Gear

 

 

Missing

 

 

FOR

 

 

Tooth

 

 

Counter

 

 

Cover

®

 

 

 

IDRIVE

Raised Rib

 

 

 

 

Hex of the

 

 

 

Counter Cam

 

 

Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need. 11 You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

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Contents Your Copyright 2008 Wayne-Dalton Corp. Part No Rev 2 7/16/2008Network ForPackage Contents Look for this symbol When Installing a NEW Door with AN IdriveEyes to Prevent Possible Severe or Fatal Injury Pre-InstallationInspection Tools Needed System RequirementsWAYNE-DALTON Track Radius Photoelectric LOW Head Door Models below require the use of photo eyesDefinition of key words used in this manual Table of ContentsDrum Wrap & End Bracket Retro-Fit InstallationRemoval Spring Tension RemovalBracket and Gear End Bracket RemovalCenter Bracket & Cable Drum Powerful Spring Releasing ITS Retro-Fit InstallationEven Fatal Injury IMPORTANT! Right and Left Hand isRemoval End Bracket RemovalVertical Track Height Adjustment Re-Install If NecessaryTop Bracket 8000/8100/8200 TrackTracks to the Support Before Opening Door can Cause Door Top Roller AdjustmentFailure to RE-ATTACH Horizontal Assembling Opener InstallationCable Drums Secure end bracket to the flag angle using Tools Needed Power Drill Socket Driver Wrench Step LadderEnd Brackets Repeat for other end bracketCable Drum/ Drive Gear InstallationCounterbalance Springs End Bracket InstallationBrackets Support Bracket Positioning Support BracketAttaching Opener To Pliers Attaching Disconnect CableBracket Slack between opener and right endMounting Disconnect Pilot drill lag screw location using 1/8 drill bitHandle Bracket 6ftDisconnect Handle Usage Attaching Disconnect HandleSprings Cable AdjustmentsTools Needed Vice Clamps Securing DoorFor Spring Winding Hands Winding SpringsRecommended Spring Turns Drum Wrap InstallationTools Needed IMPORTANT! do not Overwind SpringsProblems Setting Spring TensionIMPORTANT! do not Overwind SCREWS. for Detailed Information onMounting Wall Station Drum Wrap InstallationInstalling Battery Disconnect Power to Installing the Light FixtureInstall hole plug into the screw hole in the light fixture If IncludedPower Cord Connecting OpenerAttaching Diffuser If IncludedSensor Unit For Proper AlignmentView of the Opener from the Front Sensor Wire InstallationChecking for Obstructions Safety Sensor AlignmentProgramming Light Fixture On when program button is pushedProfile Routine Standard Upper Limit On and remain on for 30 secondsWork Properly Adjusting DetentProfile Routine Custom Upper Limit Confirm adjustment Lock Arm InstallationTurn increments Tools Needed Tape Measure Step LadderContact Obstruction Test Lock Arm InstallationFatal Injury MAY Result Testing the Safety SensorsDoor activation Read and Follow ALL InstructionsEmergency Disconnect Never GO Under a STOPPED, Partially Open DoorOperating the Wireless Wall Station Teaching HomeLink to the idrive opener Programming/Training HomeLink UnitProgramming/Training HomeLink Unit Custom pet position Customizing the SettingsMulti-Door Programming For more profile options go to page 28Maintenance Reconnect Power Power Connection Permanent Wiring OptionConfirm pot nut position* shown below Potentiometer GearHandle In Manual Door Operated Position Motor Up Position Stations or Transmitters to OpenerProgramming Wireless WallRed Program Button Light Button Large ButtonSymptom Probable Cause Corrective Action TroubleshootingLock Arm Troubleshooting Dalton dealer or distributor Pre-drill 3/32 pilot hole Cut-Out Template to Aid InstallationPre-drill 5/64 pilot hole Thank you for your purchaseModels 3790/3790-Z Patent Information