Wayne-Dalton 3790-Z Retro-Fit Installation, Powerful Spring Releasing ITS, Even Fatal Injury

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Retro-Fit TorqueMaster®

 

 

 

 

 

R1

Retro-Fit Installation

Drum

 

 

 

®

 

 

 

 

 

 

Wrap

 

 

 

 

 

Spring Tension Removal

 

 

 

 

TORQUEMASTER

Tools Needed:

Counterbalance spring tension must be

 

 

 

 

7/16" Wrench

relieved before removing any hardware.

 

Cable

 

 

 

WARNING

 

Drum

 

 

 

Power Drill

 

 

 

7/16”

 

7/16"

A POWERFUL SPRING RELEASING ITS

 

 

 

Wrench

 

 

 

 

 

 

ENERGY SUDDENLY CAN CAUSE SEVERE,

 

 

 

 

 

Socket Driver

 

 

 

Lock Nut

-FIT

EVEN FATAL INJURY.

 

 

 

Step Ladder

Counter

 

 

 

 

 

 

 

NOTE: Warning tag removed for illustration

Balance

 

 

 

 

 

 

 

RETRO

 

clarity.

Cable

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Place door in the fully closed position and

 

 

 

Winding

 

 

remove drum wraps from cable drums (if

 

 

7/16”

 

 

 

 

Bolt

 

 

installed).

 

 

Socket Driver

 

 

 

 

 

 

 

 

 

 

 

 

 

Using a 7/16" wrench, loosen lock nut on

 

 

Power

 

 

 

the back of the end bracket. Using a power

 

 

Drill

 

 

 

 

 

 

 

 

 

drill (high torque/gear reduced to 1300 RPM

 

 

 

 

 

 

preferred), with a 7/16" socket driver,

 

 

 

 

 

 

unwind the right hand winding bolt counter

 

 

 

 

 

 

clockwise until the counter cover shows “0”

 

 

 

End Brackets

 

 

(zero). If the door has two springs, repeat

 

 

 

(Metal)

 

 

 

 

 

Worm

 

 

this process for the left hand side.

 

 

 

Gear

 

 

NOTE: A door with only one spring will not

 

 

 

 

 

 

have a counter assembly on the left hand

 

 

 

 

 

 

side.

 

 

 

 

 

 

NOTE: Spring(s) is/are fully unwound when

 

 

 

 

 

 

counterbalance cables have no tension.

 

 

 

 

 

 

CAUTION: DO NOT USE AN IMPACT GUN

 

 

 

 

 

 

TO UNWIND THE SPRINGS!

 

 

 

 

 

 

NOTE: It is recommended that cable drums

 

 

 

 

 

 

and end bracket assemblies get updated to

 

 

Winding

 

 

 

current designs for optimal performance.

 

 

 

 

 

current end brackets are made of metal

 

 

Bolt

 

 

 

 

 

 

 

 

 

instead of plastic, and counter cover and

 

 

 

 

 

 

worm gears are made of grey plastic, instead

 

 

 

 

 

 

of black and white plastic. If new parts are

 

 

 

Counter

 

 

required, contact Wayne-Dalton customer

 

 

 

 

 

 

 

 

Cover

 

 

service.

 

 

 

 

 

R2

Right Hand Counter Removal

 

 

 

End Brackets

 

 

 

 

(Metal)

 

 

 

 

Counter

 

 

 

 

 

 

Gear

 

Tools Needed:

IMPORTANT! RIGHT AND LEFT HAND IS

 

 

 

 

 

Flat Tip

ALWAYS DETERMINED FROM INSIDE THE

 

 

 

 

 

GARAGE LOOKING OUT.

 

 

 

 

 

Screwdriver

 

 

 

Counter

 

Remove the counter cover. Slide a flat tip

 

 

 

 

Step Ladder

Flat Tip

 

 

Cover

 

screwdriver between the end bracket and

 

 

 

 

 

Screwdriver

 

 

 

 

 

the counter gear.

 

 

 

 

 

Gently pull the counter gear away from the end bracket. If the door has two springs, repeat this process for the opposite side.

Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need. 3 You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

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Contents Your Copyright 2008 Wayne-Dalton Corp. Part No Rev 2 7/16/2008Network ForPackage Contents Look for this symbol When Installing a NEW Door with AN IdrivePre-Installation InspectionEyes to Prevent Possible Severe or Fatal Injury Tools Needed System RequirementsWAYNE-DALTON Track Radius Photoelectric LOW Head Door Models below require the use of photo eyesDefinition of key words used in this manual Table of ContentsDrum Wrap & End Bracket Retro-Fit InstallationRemoval Spring Tension RemovalEnd Bracket Removal Center Bracket & Cable DrumBracket and Gear Powerful Spring Releasing ITS Retro-Fit InstallationEven Fatal Injury IMPORTANT! Right and Left Hand isRemoval End Bracket RemovalVertical Track Height Adjustment Re-Install If NecessaryTop Bracket 8000/8100/8200 TrackTop Roller Adjustment Failure to RE-ATTACH HorizontalTracks to the Support Before Opening Door can Cause Door Assembling Opener InstallationCable Drums Secure end bracket to the flag angle using Tools Needed Power Drill Socket Driver Wrench Step LadderEnd Brackets Repeat for other end bracketCable Drum/ Drive Gear InstallationEnd Bracket Installation BracketsCounterbalance Springs Positioning Support Bracket Attaching Opener ToSupport Bracket Pliers Attaching Disconnect CableBracket Slack between opener and right endMounting Disconnect Pilot drill lag screw location using 1/8 drill bitHandle Bracket 6ftDisconnect Handle Usage Attaching Disconnect HandleSprings Cable AdjustmentsSecuring Door For Spring WindingTools Needed Vice Clamps Hands Winding SpringsRecommended Spring Turns Drum Wrap InstallationTools Needed IMPORTANT! do not Overwind SpringsProblems Setting Spring TensionIMPORTANT! do not Overwind SCREWS. for Detailed Information onMounting Wall Station Drum Wrap InstallationInstalling Battery Disconnect Power to Installing the Light FixtureInstall hole plug into the screw hole in the light fixture If IncludedPower Cord Connecting OpenerAttaching Diffuser If IncludedSensor Unit For Proper AlignmentView of the Opener from the Front Sensor Wire InstallationChecking for Obstructions Safety Sensor AlignmentProgramming Light Fixture On when program button is pushedProfile Routine Standard Upper Limit On and remain on for 30 secondsAdjusting Detent Profile Routine Custom Upper LimitWork Properly Confirm adjustment Lock Arm InstallationTurn increments Tools Needed Tape Measure Step LadderContact Obstruction Test Lock Arm InstallationFatal Injury MAY Result Testing the Safety SensorsDoor activation Read and Follow ALL InstructionsEmergency Disconnect Never GO Under a STOPPED, Partially Open DoorOperating the Wireless Wall Station Teaching HomeLink to the idrive opener Programming/Training HomeLink UnitProgramming/Training HomeLink Unit Custom pet position Customizing the SettingsMulti-Door Programming For more profile options go to page 28Maintenance Reconnect Power Power Connection Permanent Wiring OptionConfirm pot nut position* shown below Potentiometer GearHandle In Manual Door Operated Position Motor Up Position Stations or Transmitters to OpenerProgramming Wireless WallRed Program Button Light Button Large ButtonSymptom Probable Cause Corrective Action TroubleshootingLock Arm Troubleshooting Dalton dealer or distributor Pre-drill 3/32 pilot hole Cut-Out Template to Aid InstallationPre-drill 5/64 pilot hole Thank you for your purchaseModels 3790/3790-Z Patent Information