Wayne-Dalton 3790-Z End Bracket Removal, Center Bracket & Cable Drum, Bracket and Gear

Page 8

R3

End Bracket Removal

 

 

 

Tools Needed:

To remove end brackets, start with the right

Power Drill

hand end bracket and remove the lower lag

screw and carriage bolt.

 

7/16” Socket

Repeat for left hand end bracket.

Driver

CAUTION: THE WINDING SHAFT MAY

1/2” Wrench

ROTATE WHEN REMOVING THE END

 

Step Ladder

BRACKET AND GEAR.

End Bracket

(Right Hand)

5/16” X 1-5/8”

Hex Head Lag

5/16” - 18 X 3/4”

Carriage Bolt

5/16”-18 Hex

Use

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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VIEW

 

 

 

 

 

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DISENGAGED U

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NDER

NEATH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VIEW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ratchet

Pawl

 

 

 

 

Cable

 

 

 

 

No

space

 

 

 

 

 

 

 

 

 

 

Drum

 

UPPER

Ratchet

between

 

 

 

 

 

Space

 

 

 

 

 

CablePawl and

 

 

 

 

 

between

 

 

 

 

 

POSITION Drum

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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CableRatchet

Pawl

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Drum

 

 

 

 

 

 

 

 

 

 

 

 

LOWER

 

 

engagement

 

 

 

 

 

 

 

 

 

 

 

 

POSITION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ratchet

Pawl in

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Upper

Position

 

 

 

 

 

 

 

 

 

 

 

UPPER

POSITION SIDE

 

 

 

 

 

 

 

 

 

Ratchet Pawl

 

 

 

 

VIEW

 

 

 

 

 

 

 

 

 

 

in Lower

Position

 

 

 

 

 

 

 

 

 

 

LOWER

POSITION SIDE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VIEW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R4

Center Bracket & Cable Drum

 

 

Removal

 

To remove the cable drum/center bracket,

Tools Needed:

Power Drill

follow the steps below:

a. Remove the two 1/4" lag screws from

7/16" Socket

the center bracket. slide center bracket

Driver

to the right side of the torque tube.

 

Step Ladder

Lift the right side of the torque tube up

 

 

and slide the cable drum and center

 

bracket off the end of the torque tube.

 

discard the center bracket.

 

b. Drape the cable drum over the flagangle

 

by the counterbalance cable and re-align

 

the groove in the winding shaft with the

 

round notch in the flagangle.

 

Once aligned, lower the winding shaft

 

and torque tube onto the flagangle.

 

Repeat cable drum removal for left side.

 

After completing this step, continue with

 

Step R5 on page 5.

 

 

Center

Bracket

Torque

Tube

a

1/4”

Lag Screws

 

b

 

Splines

Groove

Winding Shaft

Cable

Round Notch

Drum

Flagangle

2Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.

You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

Image 8
Contents Copyright 2008 Wayne-Dalton Corp. Part No Rev 2 7/16/2008 YourNetwork ForPackage Contents When Installing a NEW Door with AN Idrive Look for this symbolEyes to Prevent Possible Severe or Fatal Injury Pre-InstallationInspection System Requirements Tools NeededWAYNE-DALTON Track Radius Photoelectric LOW Head Door Models below require the use of photo eyesTable of Contents Definition of key words used in this manualRetro-Fit Installation Drum Wrap & End BracketRemoval Spring Tension RemovalBracket and Gear End Bracket RemovalCenter Bracket & Cable Drum Retro-Fit Installation Powerful Spring Releasing ITSEven Fatal Injury IMPORTANT! Right and Left Hand isEnd Bracket Removal RemovalRe-Install If Necessary Vertical Track Height AdjustmentTop Bracket 8000/8100/8200 TrackTracks to the Support Before Opening Door can Cause Door Top Roller AdjustmentFailure to RE-ATTACH Horizontal Installation Assembling OpenerCable Drums Tools Needed Power Drill Socket Driver Wrench Step Ladder Secure end bracket to the flag angle usingEnd Brackets Repeat for other end bracketInstallation Cable Drum/ Drive GearCounterbalance Springs End Bracket InstallationBrackets Support Bracket Positioning Support BracketAttaching Opener To Attaching Disconnect Cable PliersBracket Slack between opener and right endPilot drill lag screw location using 1/8 drill bit Mounting DisconnectHandle Bracket 6ftAttaching Disconnect Handle Disconnect Handle UsageCable Adjustments SpringsTools Needed Vice Clamps Securing DoorFor Spring Winding Winding Springs HandsDrum Wrap Installation Recommended Spring TurnsTools Needed IMPORTANT! do not Overwind SpringsSetting Spring Tension ProblemsIMPORTANT! do not Overwind SCREWS. for Detailed Information onDrum Wrap Installation Mounting Wall StationInstalling Battery Installing the Light Fixture Disconnect Power toInstall hole plug into the screw hole in the light fixture If IncludedConnecting Opener Power CordAttaching Diffuser If IncludedFor Proper Alignment Sensor UnitSensor Wire Installation View of the Opener from the FrontSafety Sensor Alignment Checking for ObstructionsOn when program button is pushed Programming Light FixtureProfile Routine Standard Upper Limit On and remain on for 30 secondsWork Properly Adjusting DetentProfile Routine Custom Upper Limit Lock Arm Installation Confirm adjustmentTurn increments Tools Needed Tape Measure Step LadderLock Arm Installation Contact Obstruction TestTesting the Safety Sensors Fatal Injury MAY ResultRead and Follow ALL Instructions Door activationEmergency Disconnect Never GO Under a STOPPED, Partially Open DoorOperating the Wireless Wall Station Programming/Training HomeLink Unit Teaching HomeLink to the idrive openerProgramming/Training HomeLink Unit Customizing the Settings Custom pet positionMulti-Door Programming For more profile options go to page 28Maintenance Power Connection Permanent Wiring Option Reconnect PowerConfirm pot nut position* shown below Potentiometer GearStations or Transmitters to OpenerProgramming Wireless Wall Handle In Manual Door Operated Position Motor Up PositionRed Program Button Light Button Large ButtonTroubleshooting Symptom Probable Cause Corrective ActionLock Arm Troubleshooting Dalton dealer or distributor Cut-Out Template to Aid Installation Pre-drill 3/32 pilot holePre-drill 5/64 pilot hole Thank you for your purchasePatent Information Models 3790/3790-Z