Lochinvar 51-211 operation manual When removing a boiler from existing common vent system

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Installation & Operation Manual

1 Determine boiler location (continued)

When removing a boiler from existing common vent system:

￿DANGER Do not install the Knight wall mount boiler into a common vent with any other

appliance. This will cause flue gas spillage or appliance malfunction, resulting in possible severe personal injury, death, or substantial property damage.

￿WARNING Failure to follow all instructions can result in flue gas spillage and carbon monoxide

emissions, causing severe personal injury or death.

At the time of removal of an existing boiler, the following steps shall be followed with each appliance remaining connected to the common venting system placed in operation, while the other appliances remaining connected to the common venting system are not in operation.

a.Seal any unused openings in the common venting system.

b.Visually inspect the venting system for proper size and horizontal pitch and determine there is no blockage or restriction, leakage, corrosion, or other deficiencies, which could cause an unsafe condition.

c.Test vent system – Insofar as is practical, close all building doors and windows and all doors between the space in which the appliances remaining connected to the common venting system are located and other spaces of the building. Turn on clothes dryers and any appliance not connected to the common venting system. Turn on any exhaust fans, such as range hoods and bathroom exhausts, so they will operate at maximum speed. Do not operate a summer exhaust fan. Close fireplace dampers.

d.Place in operation the appliance being inspected. Follow the lighting instructions. Adjust thermostat so appliance will operate continuously.

e. Test for spillage at the draft hood relief opening after 5 minutes of main burner operation. Use the flame of a match or candle, or smoke from a cigarette, cigar, or pipe.

f.After it has been determined that each appliance remaining connected to the common venting system properly vents when tested as outlined herein, return doors, windows, exhaust fans, fireplace dampers, and any other gas-burning appliance to their previous conditions of use.

g.Any improper operation of the common venting system should be corrected so the installation conforms with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 and/or CAN/CSA B149.1, Natural Gas and Propane Installation Code. When resizing any portion of the common venting system, the common venting system should be resized to approach the minimum size as determined using the appropriate tables in Part 11 of the National Fuel Gas Code, ANSI Z223.1/NFPA and/or CAN/CSA B149.1, Natural Gas and Propane Installation Code.

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Contents Models 51 Contents Please read before proceeding When servicing boilerStainless steel heat exchanger Gas connection pipe Knight Wall Mount Boiler How it worksModels 51 Knight Wall Mount Boiler Ahri Rating RatingsBefore locating the boiler, check Installation must comply withCloset and alcove installations Determine boiler location1Closet Installation Minimum Required Clearances Prevent combustion air contamination PrecautionsVent and air piping Wall mounting locationAreas likely to have contaminants When using an existing vent system to install a new boilerProducts to avoid When removing a boiler from existing common vent system Gas conversions Prepare boilerRemove boiler from wood pallet Mounting to a metal studded wall Mounting the boilerMounting to a wood studded wall Mounting to a concrete wallDirect venting options Vertical Vent General ventingDirect venting options Sidewall Vent Air intake/vent connections Install vent and combustion air pipingLength Requirements for installation in CanadaSizing Air inlet pipe materials MaterialsModel Kit Number Optional room airAir contamination Primer Material StandardVent fittings Centrotherm InnoFlue SW PolypropyleneFlue Intake Air Adapter Termination Stainless steel ventApproved Stainless Steel Vent Manufacturers Make Model FlueDetermine location If using the alternate sidewall terminationSidewall direct venting Vent/air termination sidewall2AClearance to Gravity Air Inlets Prepare wall penetrations Alternate Field Supplied Option Prepare wall penetrations5AMultiple Vent Terminations must also comply with -1A Multiple vent/air terminationsDescription and usage Sidewall termination installationSidewall termination optional concentric vent Sidewall termination optional concentric vent models 8Concentric Vent Dimensional DrawingMultiventing sidewall terminations 10Concentric Vent Sidewall AttachmentVent/air termination vertical Vertical direct venting2Vertical Terminations with Multiple Boilers Prepare roof penetrationsVertical termination optional concentric vent Vertical termination installationMinimum Combustion AIR Typical Multiventing vertical terminationsConcentric Venting Arrangement Alternate vertical concentric ventingAIR Inlet Flue Exhaust Seal CAP Existing Flue Outlet Existing vent as a chaseChilled water system Hydronic pipingSystem water piping methods General piping information Low water cutoff deviceNear boiler piping components Circulator sizing Near boiler piping connectionsArmstrong Pump Size GrundfosUP26-96 FC/VS IFC VS Stratos 1.25 3 x Smart System / Multi-temperature loop control optionVariable speed pump setup Variable speed pump option3Single Boiler Single Temperature Zoned with Circulators Number of Units 5Single Boiler Multiple Temperatures Required Pipe Sizes Model 8Single Boiler Zoned with Valves Model Number of Units 10Single Boiler Non-Zoned Primary/Secondary Piping Gas connections Connecting gas supply pipingPropane Gas Natural gasLength of Pipe in Straight Feet for 1/2 PSI Natural Gas Pipe Capacity ChartCheck inlet gas supply Gas Pressure Gas valve replacementLow voltage connections Field wiringInstallation must comply with Line voltage connectionsThermostat Outdoor temperature sensorLouver proving switch Flow switchBoiler management system Alarm contactsWiring of the cascade System supply sensor4Low Voltage Field Wiring Connections Condensate drain Condensate disposalFill and test water system Freeze protection when usedStart-up Check/control water chemistryInspect/check condensate lines and fittings Clean/Inspect Trap AssemblyCheck for gas leaks Check thermostat circuits Inspect/fill condensate systemCheck system and boiler Final checks before starting the boilerStart the boiler If boiler does not start correctly2Operating Instructions Natural Gas Propane Set space heating operationSet domestic hot water DHW operation Verify DHW modeConfiguration of the cascade How the control module operates Operating informationGeneral How the boiler operatesProtection features Temperature controlBoiler temperature regulation Cascade Outdoor reset operation, if usedOperation Display Sequence of operationUser Access modesInstaller 1Control Panel Knight wall mount boiler control moduleCall for Heat Operating information Dial Function Owner maintenance Maintenance Maintenance and annual startupService technician Maintenance Check expansion tank Check ignition ground wiringCheck all boiler wiring Check control settingsReview with owner Check flame signalCleaning boiler heat exchanger Oiled bearing circulators Heat Exchanger Cleaning KitsPC Interface Diagrams2Wiring Diagram
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