Lochinvar 51-211 operation manual Diagrams, PC Interface

Page 78

Installation & Operation Manual

13 Diagrams

Figure 13-1Ladder Diagram

120VAC

 

 

JUNCTION BOX

 

 

 

 

 

 

NEUTRAL GROUND

 

TERMINAL STRIP

 

 

 

 

 

 

 

 

TERMINAL STRIP

 

120V SUPPLY "L"

 

 

 

 

 

 

 

 

120V SUPPLY "N"

 

 

 

 

 

 

 

 

 

1

 

2

KB ONLY

ON / OFF

 

INTEGRATED CONTROL

 

 

 

GND

 

BLOWER

 

 

 

 

 

 

 

 

 

 

 

SWITCH

 

 

 

 

SYSTEM

 

SYSTEM

 

 

 

 

X1-6

 

F2

 

X1-1

 

 

3

 

 

 

 

 

 

X1-2

PUMP "L"

 

PUMP "N"

 

 

 

 

 

 

3.15A

 

 

 

 

 

 

 

 

 

 

 

F1

 

 

 

SYSTEM

GND

 

 

 

 

 

 

 

 

 

BOILER

PUMP

BOILER

 

 

 

 

 

 

5A

SYSTEM PUMP

 

 

 

 

 

 

 

 

X1-4

PUMP "L"

 

PUMP "N"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RELAY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BOILER PUMP

 

 

BOILER

GND

 

 

 

 

 

 

 

RELAY

 

 

PUMP

 

 

 

 

 

 

 

 

 

 

DHW

DHW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DHW PUMP

X1-3

PUMP "L"

 

PUMP "N"

 

 

 

 

 

 

F3

RELAY

 

 

 

 

 

 

 

 

 

 

 

 

 

TERMINAL

 

TERMINAL

 

 

 

 

 

 

.8A

24V DC

 

STRIP

DHW

STRIP

 

 

 

 

X5-9

 

SUPPLY

X5-1

 

PUMP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

120 VAC

 

 

 

 

 

 

 

 

 

X4-3

3.5A

24 VAC

 

 

 

 

 

 

 

 

 

KB 801

 

CONNECTION BOARD

 

 

 

 

 

 

 

 

 

 

 

 

 

ONLY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INTEGRATED

 

CN5-5

 

 

LWCO

 

 

 

 

 

 

CONTROL

 

 

 

 

 

 

FLOW

 

CN5-14

X4-8

 

 

 

 

 

 

 

 

 

 

 

 

 

CN7-3

 

 

CN7-4

11

SWITCH

12

CN5-10

X4-12

 

 

 

 

 

 

 

 

 

 

24 VAC

 

 

 

CN7-1

 

CN7-2

 

 

 

 

 

 

 

 

 

HEAT/LOOPDEMAND 1

 

 

CN5-7

X4-1

 

 

 

 

 

 

 

 

 

 

 

19

 

20

 

 

 

 

 

 

 

 

 

HEAT/LOOPDEMAND 2

 

 

CN5-13

X4-9

 

 

 

 

 

 

 

 

 

 

 

17

 

18

 

 

 

 

 

 

 

 

 

HEAT/LOOPDEMAND 3

 

 

CN5-6

X4-2

 

 

 

 

 

 

 

 

 

 

 

15

 

16

 

 

 

 

 

 

 

 

 

TANK

 

 

 

 

 

 

 

 

 

THERMOSTAT

 

 

CN5-12

X4-10

 

 

 

 

 

 

 

 

 

 

 

13

 

14

 

 

 

 

 

 

 

 

 

LOW GAS

HIGH GAS

 

 

 

 

 

 

 

 

 

PRESSURE

PRESSURE

 

 

 

 

 

 

 

 

 

SWITCH

SWITCH

 

 

CN5-11

X4-11

 

 

 

 

 

 

 

 

 

 

 

10

 

9

 

 

CN5-3

X4-5

 

 

 

 

 

INTEGRATED

 

 

 

 

 

 

 

LOUVER

 

 

 

 

 

 

 

 

 

CONTROL

5

 

 

 

 

 

 

 

 

 

RELAY COIL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24VAC

6

 

 

 

 

 

 

 

 

 

LOUVER

7

 

 

 

 

 

 

 

 

 

PROVING SWITCH

CN5-4

X4-4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X7

 

8

 

 

 

 

 

 

 

RIBBON CABLE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

KB 286 ONLY

 

 

X5-2

 

 

 

 

 

 

 

 

 

 

 

PC INTERFACE

 

 

 

O-TEMP HEX SW

BLOCKED

 

X5-10

 

 

 

 

 

X5-6

DRAIN SWITCH

 

 

 

 

S2

 

 

 

 

 

 

INLET

 

 

 

 

 

 

ALARM

BELL

1

SENSOR

 

 

 

AIR PRESSURE

 

 

 

 

 

X5-4

 

 

X5-11

 

 

 

OPERATING S1a

 

SWITCH

 

 

 

 

SENSOR

 

 

 

 

 

 

 

 

 

 

HIGH LIMIT

S1b

X5-12

GAS VALVE

 

 

 

 

 

 

 

 

X2-2

 

 

 

SENSOR

 

 

 

 

 

2

6

FLUE SENSOR

S3a

X5-5

X5-13

 

GAS VALVE

X2-1

RELAY

FLUE

S3b

SENSOR

X5-14

13

CONNECTION

BOARD

BLOWER

1

X5-7

 

2

X5-16

 

ALARM

1

 

CN5-1

 

X4-7

 

 

 

 

 

 

 

CONTACTS

2

 

CN5-8

 

X4-14

 

 

 

 

 

 

 

 

 

 

 

 

3

 

CN5-2

 

X4-6

 

 

RUN-TIME

 

 

 

 

 

CONTACTS

4

 

CN5-9

 

X4-13

 

 

 

 

 

 

 

 

 

SYSTEM

S6

21

 

CN6

 

X6

 

 

 

 

 

 

SENSOR

 

22

 

CN6

 

X6

 

OUTDOOR

S5

23

 

CN6

 

X6

 

 

 

 

 

 

SENSOR

 

24

 

 

 

 

 

TANK

S4

26

 

CN6

 

X6

 

 

 

 

 

 

SENSOR

 

27

 

CN6

 

X6

 

 

 

 

 

 

 

 

 

SHIELD

 

29

 

CN6

 

 

 

 

A

 

30

 

 

X6

 

CASCADE

 

 

 

 

 

 

B

 

31

 

CN6

 

X6

 

 

 

 

 

 

 

 

 

 

 

 

 

SHIELD

 

32

 

CN6

 

X6

 

 

 

 

 

 

 

BMS +

 

33

 

CN6

 

X6

 

0-10V

 

 

 

 

 

IN -

34

 

CN6

 

X6

 

 

 

CN6

 

 

 

SYS PUMP

+

 

35

 

 

X6

 

0-10V

 

 

 

 

 

IN

-

36

 

CN6

 

X6

 

 

 

 

 

BLR PUMP

+

 

37

 

CN6

 

X6

 

0-10V

 

 

 

 

 

OUT

-

38

 

CN6

 

X6

 

 

 

 

 

RATE

+

 

39

 

CN6

 

X6

 

0-10V

 

 

 

 

 

OUT

-

40

 

 

 

 

 

 

 

 

M

 

 

SHIELD

 

41

 

 

 

 

 

A

 

42

CN8-1

X6-1

O

X4-1

X9-2

 

 

D

MODBUS B

 

43

CN8-2

X6-2

B

X4-2

X9-1

SHIELD

 

44

CN8-3

X6-3 U X4-3

X9-3

 

 

 

S

 

 

4 X5-8

5 X5-15

TR2

X1-7

FLAME ROD

SPARK

ROD

CAUTION HIGH VOLTAGE SPARK LEAD

NOTES:

1.Where possible, switches are shown without utilities (gas, water or electricity) connected to the unit. As such, actual switch states may vary from those shown on diagrams depending upon whether utilities are connected or a fault condition is present.

2.See wiring diagram for additional notes.

BOX DEPICTS

OPTIONAL ITEMS

LOW VOLTAGE 120 VAC HIGH VOLTAGE

LADDER DIAGRAM

LBL20148 REV D

78

Image 78
Contents Models 51 Contents When servicing boiler Please read before proceedingKnight Wall Mount Boiler How it works Stainless steel heat exchanger Gas connection pipeModels 51 Ratings Knight Wall Mount Boiler Ahri RatingDetermine boiler location Installation must comply withCloset and alcove installations Before locating the boiler, check1Closet Installation Minimum Required Clearances Wall mounting location PrecautionsVent and air piping Prevent combustion air contaminationWhen using an existing vent system to install a new boiler Products to avoidAreas likely to have contaminants When removing a boiler from existing common vent system Prepare boiler Remove boiler from wood palletGas conversions Mounting to a concrete wall Mounting the boilerMounting to a wood studded wall Mounting to a metal studded wallGeneral venting Direct venting options Sidewall VentDirect venting options Vertical Vent Install vent and combustion air piping Air intake/vent connectionsRequirements for installation in Canada SizingLength Materials Air inlet pipe materialsOptional room air Air contaminationModel Kit Number Material Standard Vent fittingsPrimer Polypropylene Centrotherm InnoFlue SWFlue Stainless steel ventApproved Stainless Steel Vent Manufacturers Make Model Flue Intake Air Adapter TerminationVent/air termination sidewall If using the alternate sidewall terminationSidewall direct venting Determine location2AClearance to Gravity Air Inlets Prepare wall penetrations Prepare wall penetrations Alternate Field Supplied OptionMultiple vent/air terminations 5AMultiple Vent Terminations must also comply with -1ASidewall termination installation Sidewall termination optional concentric ventDescription and usage 8Concentric Vent Dimensional Drawing Sidewall termination optional concentric vent models10Concentric Vent Sidewall Attachment Multiventing sidewall terminationsVertical direct venting Vent/air termination verticalPrepare roof penetrations 2Vertical Terminations with Multiple BoilersVertical termination installation Vertical termination optional concentric ventMultiventing vertical terminations Minimum Combustion AIR TypicalAlternate vertical concentric venting Concentric Venting ArrangementExisting vent as a chase AIR Inlet Flue Exhaust Seal CAP Existing Flue OutletLow water cutoff device Hydronic pipingSystem water piping methods General piping information Chilled water systemNear boiler piping components Near boiler piping connections Circulator sizingPump Size Grundfos ArmstrongVariable speed pump option Smart System / Multi-temperature loop control optionVariable speed pump setup UP26-96 FC/VS IFC VS Stratos 1.25 3 x3Single Boiler Single Temperature Zoned with Circulators Number of Units 5Single Boiler Multiple Temperatures Required Pipe Sizes Model 8Single Boiler Zoned with Valves Model Number of Units 10Single Boiler Non-Zoned Primary/Secondary Piping Connecting gas supply piping Gas connectionsNatural gas Propane GasNatural Gas Pipe Capacity Chart Check inlet gas supplyLength of Pipe in Straight Feet for 1/2 PSI Gas valve replacement Gas PressureLine voltage connections Field wiringInstallation must comply with Low voltage connectionsFlow switch Outdoor temperature sensorLouver proving switch ThermostatSystem supply sensor Alarm contactsWiring of the cascade Boiler management system4Low Voltage Field Wiring Connections Condensate disposal Condensate drainCheck/control water chemistry Freeze protection when usedStart-up Fill and test water systemInspect/fill condensate system Clean/Inspect Trap AssemblyCheck for gas leaks Check thermostat circuits Inspect/check condensate lines and fittingsIf boiler does not start correctly Final checks before starting the boilerStart the boiler Check system and boiler2Operating Instructions Set space heating operation Natural Gas PropaneVerify DHW mode Configuration of the cascadeSet domestic hot water DHW operation How the boiler operates Operating informationGeneral How the control module operatesTemperature control Protection featuresBoiler temperature regulation Outdoor reset operation, if used CascadeSequence of operation Operation DisplayAccess modes InstallerUser Knight wall mount boiler control module 1Control PanelCall for Heat Operating information Dial Function Maintenance Maintenance and annual startup Service technicianOwner maintenance Maintenance Check control settings Check ignition ground wiringCheck all boiler wiring Check expansion tankCheck flame signal Cleaning boiler heat exchangerReview with owner Heat Exchanger Cleaning Kits Oiled bearing circulatorsDiagrams PC Interface2Wiring Diagram
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