Lochinvar 51-211 Thermostat, Outdoor temperature sensor, DHW thermostat, DHW tank sensor, Modbus

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8 Field wiring (continued)

Thermostat

1.Connect the room thermostat or end switch (isolated contact only) to heat/loop demand 1, 2, or 3, as shown in FIG. 8-4.

2.Install the thermostat on the inside wall away from influences of drafts, hot or cold water pipes, lighting fixtures, television, sunlight, or fireplaces.

3.Thermostat anticipator (if applicable):

a.If connected directly to boiler, set for 0.1 amps.

b.If connected to relays or other devices, set to match total electrical power requirements of connected devices. See device manufacturers’ specifications and thermostat instructions for details.

Outdoor temperature sensor

1.Mount the sensor on an exterior wall, shielded from direct sunlight or flow of heat or cooling from other sources.

2.Route sensor wires through a knockout in the bottom front right side of the boiler (see FIG. 8-3).

3.Connect outdoor temperature sensor (FIG. 8-4) to the outdoor sensor terminals on the connection board to enable outdoor reset operation of the Knight wall mount boiler. If fixed temperature operation is required, do not install outdoor sensor.

DHW thermostat

1.Connect storage indirect water heater (DHW) thermostat (FIG. 8-4) to the DHW thermostat terminals on the connection board. If a tank sensor is connected (see DHW Tank Sensor below) the tank thermostat is ignored.

DHW tank sensor

1.By installing a tank sensor, the SMART SYSTEM control can perform the tank thermostat function. The SMART SYSTEM control automatically detects the presence of this sensor and generates a DHW call for heat when the tank temperature drops 6°F (3°C) below the tank set point and finishes the call for heat when the tank temperature reaches the tank set point.

2.The tank sensor included with the Lochinvar Squire Indirect DHW tank (TST20015) is the only sensor suitable for use with the SMART SYSTEM control. Connect the sensor leads to the Tank Sensor terminals on the Low Voltage Connection Board.

￿WARNING Failure to use the correct sensor may result in the tank temperature being either

above or below the set point.

Installation & Operation Manual

3.If the TST20015 is not compatible with the indirect tank, a tank thermostat can be used to control the boiler. The tank thermostat should be installed per the manufacturers instructions and wired to the DHW Thermostat terminals on the Low Voltage Connection Board.

Louver relay

1.If louvers need to operate when the boiler fires, they can be controlled by this output. Connect these terminals to a 24 vac relay coil, which is wired to operate the louvers (FIG. 8-4).

Louver proving switch

1.When the operation of the louvers needs to be verified before the boiler fires, remove the jumper wire from these terminals and connect them to the normally open contacts on its proving switch (FIG. 8-4).

Flow switch

1.A flow switch is used to guarantee flow through the boiler before allowing it to fire. The flow switch must be installed at the boiler outlet.

2.Connect these terminals to the normally open contacts on the flow switch (FIG. 8-4).

Variable speed system pump

If a variable speed pump is used in the primary loop, and a 0-10V signal is available from the pump speed control, this signal can be used by the SMART SYSTEM control to anticipate changes in the building heat load. By connecting this 0 - 10V signal to the 0 - 10V SYS PUMP IN terminals, the boiler (or cascade) can modulate up and down as the primary flow increases and decreases.

Boiler pump speed output

This 0 - 10V output is available to control the speed of a variable speed boiler pump. The SMART SYSTEM control will vary the speed of this pump in order to maintain a minimum ΔT across the heat exchanger, as well as prevent high limit lockouts when the flow in the primary loop is extremely low. Connect this output to the 0 - 10V input on the boiler pump speed control.

Rate output

This output provides a 0 - 10V signal that is proportional to the firing rate of the boiler. This may be used by a BMS system to monitor the actual rate of the boiler.

Modbus

When the optional ModBus interface module is installed, the RS-485 ModBus cable is connected to these terminals. Use shielded, 2-wire twisted pair cable. If desired, the shield can be connected to ground by installing a jumper wire between terminals 1 and 3 on connector X5 on the optional ModBus

interface module.

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Contents Models 51 Contents Please read before proceeding When servicing boilerStainless steel heat exchanger Gas connection pipe Knight Wall Mount Boiler How it worksModels 51 Knight Wall Mount Boiler Ahri Rating RatingsCloset and alcove installations Installation must comply withDetermine boiler location Before locating the boiler, check1Closet Installation Minimum Required Clearances Vent and air piping PrecautionsWall mounting location Prevent combustion air contaminationAreas likely to have contaminants When using an existing vent system to install a new boilerProducts to avoid When removing a boiler from existing common vent system Gas conversions Prepare boilerRemove boiler from wood pallet Mounting to a wood studded wall Mounting the boilerMounting to a concrete wall Mounting to a metal studded wallDirect venting options Vertical Vent General ventingDirect venting options Sidewall Vent Air intake/vent connections Install vent and combustion air pipingLength Requirements for installation in CanadaSizing Air inlet pipe materials MaterialsModel Kit Number Optional room airAir contamination Primer Material StandardVent fittings Centrotherm InnoFlue SW PolypropyleneApproved Stainless Steel Vent Manufacturers Make Model Stainless steel ventFlue Flue Intake Air Adapter TerminationSidewall direct venting If using the alternate sidewall terminationVent/air termination sidewall Determine location2AClearance to Gravity Air Inlets Prepare wall penetrations Alternate Field Supplied Option Prepare wall penetrations5AMultiple Vent Terminations must also comply with -1A Multiple vent/air terminationsDescription and usage Sidewall termination installationSidewall termination optional concentric vent Sidewall termination optional concentric vent models 8Concentric Vent Dimensional DrawingMultiventing sidewall terminations 10Concentric Vent Sidewall AttachmentVent/air termination vertical Vertical direct venting2Vertical Terminations with Multiple Boilers Prepare roof penetrationsVertical termination optional concentric vent Vertical termination installationMinimum Combustion AIR Typical Multiventing vertical terminationsConcentric Venting Arrangement Alternate vertical concentric ventingAIR Inlet Flue Exhaust Seal CAP Existing Flue Outlet Existing vent as a chaseSystem water piping methods General piping information Hydronic pipingLow water cutoff device Chilled water systemNear boiler piping components Circulator sizing Near boiler piping connectionsArmstrong Pump Size GrundfosVariable speed pump setup Smart System / Multi-temperature loop control optionVariable speed pump option UP26-96 FC/VS IFC VS Stratos 1.25 3 x3Single Boiler Single Temperature Zoned with Circulators Number of Units 5Single Boiler Multiple Temperatures Required Pipe Sizes Model 8Single Boiler Zoned with Valves Model Number of Units 10Single Boiler Non-Zoned Primary/Secondary Piping Gas connections Connecting gas supply pipingPropane Gas Natural gasLength of Pipe in Straight Feet for 1/2 PSI Natural Gas Pipe Capacity ChartCheck inlet gas supply Gas Pressure Gas valve replacementInstallation must comply with Field wiringLine voltage connections Low voltage connectionsLouver proving switch Outdoor temperature sensorFlow switch ThermostatWiring of the cascade Alarm contactsSystem supply sensor Boiler management system4Low Voltage Field Wiring Connections Condensate drain Condensate disposalStart-up Freeze protection when usedCheck/control water chemistry Fill and test water systemCheck for gas leaks Check thermostat circuits Clean/Inspect Trap AssemblyInspect/fill condensate system Inspect/check condensate lines and fittingsStart the boiler Final checks before starting the boilerIf boiler does not start correctly Check system and boiler2Operating Instructions Natural Gas Propane Set space heating operationSet domestic hot water DHW operation Verify DHW modeConfiguration of the cascade General Operating informationHow the boiler operates How the control module operatesProtection features Temperature controlBoiler temperature regulation Cascade Outdoor reset operation, if usedOperation Display Sequence of operationUser Access modesInstaller 1Control Panel Knight wall mount boiler control moduleCall for Heat Operating information Dial Function Owner maintenance Maintenance Maintenance and annual startupService technician Maintenance Check all boiler wiring Check ignition ground wiringCheck control settings Check expansion tankReview with owner Check flame signalCleaning boiler heat exchanger Oiled bearing circulators Heat Exchanger Cleaning KitsPC Interface Diagrams2Wiring Diagram
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