Lochinvar 51-211 operation manual Material Standard, Vent fittings, Primer

Page 19

Installation & Operation Manual

3 General venting (continued)

PVC/CPVC

This product has been approved for use with the PVC/CPVC

Examples: 1. Seven (7) feet vertical

 

vent materials listed in Table 3D.

 

 

 

 

 

2. Connector + 90° elbow + 2 feet horizontal

Installing vent and air piping

 

 

 

 

 

3. One (1) foot

vertical +

90° elbow + 1 foot

 

 

 

 

 

horizontal

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

￿ WARNING

 

The vent connection to the appliance must

 

1.

Work from the boiler to vent or air termination. Do not

 

 

 

be made with the starter piece provided

 

 

 

exceed the lengths given in this manual for the air or vent

 

 

 

with the appliance if PVC/CPVC vent is to

 

 

 

 

 

 

 

 

 

piping.

 

 

 

 

 

 

 

be used. The field provided vent fittings

 

 

 

 

 

 

 

 

 

 

 

2.

Cut pipe to the required lengths and deburr the inside

 

 

 

must be cemented to the CPVC pipe section

 

 

 

and outside of the pipe ends.

 

 

 

 

using an “All Purpose Cement” suitable for

 

3. Chamfer outside of each pipe end to ensure even

 

 

 

PVC and CPVC pipe. Use only the vent

 

 

 

 

 

 

 

cement distribution when joining.

 

 

 

materials, primer, and cement specified in

 

 

 

 

 

 

 

4. Clean all pipe ends and fittings using a clean dry rag.

 

 

 

Table 3D to make the vent connections.

 

 

 

 

 

 

 

(Moisturewillretardcuringanddirtorgreasewillprevent

 

 

 

Failure to follow this warning could result

 

 

 

 

 

 

 

 

 

adhesion.)

 

 

 

 

 

 

 

in fire, personal injury, or death.

 

 

 

 

 

 

 

 

 

 

 

5.

Dry fit vent or air piping to ensure proper fit up before

 

 

 

Use only cleaners, primers, and solvents

 

 

NOTICE

 

 

 

 

assembling any joint. The pipe should go a third to

 

 

that are approved for the materials which

 

 

 

 

 

 

 

 

 

two-thirds into the fitting to ensure proper sealing after

 

 

 

are joined together.

 

 

 

 

 

 

 

 

 

 

 

cement is applied.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

All PVC vent pipes must be glued, properly

 

6.

Priming and Cementing:

 

 

NOTICE

 

 

 

 

supported, and the exhaust must be

 

 

 

a. Handle fittings

and pipes

carefully to prevent

 

 

 

pitched a minimum of a 1/4 inch per foot

 

 

 

 

contamination of surfaces.

 

 

 

 

back to the boiler (to allow drainage of

 

 

 

b. Apply a liberal even coat of primer to the fitting

 

 

 

condensate).

 

 

 

 

 

socket and to the pipe end to approximately 1/2"

 

 

 

Insulation should not be

used on PVC

 

 

 

 

beyond the socket depth.

 

 

￿ WARNING

 

 

 

 

 

 

 

 

 

 

 

c.

Apply a second primer coat to the fitting socket.

 

 

 

or CPVC venting materials. The use of

 

 

 

d. While primer is still wet, apply an even coat of

 

 

 

insulation will cause increased vent wall

 

 

 

 

 

 

temperatures, which could result in vent

 

 

 

 

approved cement to the pipe equal to the depth of

 

 

 

pipe failure.

 

 

 

 

 

the fitting socket along with an even coat of

 

 

 

 

 

 

 

 

 

 

approved cement to the fitting socket.

 

Table 3D PVC/CPVC Vent Pipe, and Fittings

 

 

 

e.

Apply a second coat of cement to the pipe.

 

 

 

 

 

 

 

 

 

f.

While the cement is still wet, insert the pipe into

 

Approved PVC/CPVC Vent Pipe and Fittings

 

 

 

 

 

 

the fitting, if possible twist the pipe a 1/4 turn as

 

Item

 

Material

 

Standard

 

 

 

 

you insert it.

NOTE:

If voids are present,

 

 

 

PVC Schedule 40, 80

 

ANSI/ASTM D1785

 

 

 

sufficient cement was not applied and joint could

 

Vent pipe

 

 

 

 

 

 

 

 

be defective.

 

 

 

 

 

 

PVC - DWV

 

ANSI/ASTM D2665

 

 

 

 

 

 

 

 

 

 

 

 

g. Wipe excess cement from the joint removing ring or

 

 

 

CPVC Schedule 40, 80

 

ANSI/ASTM F441

 

 

 

 

 

 

 

 

 

beads as it will needlessly soften the pipe.

 

 

 

PVC Schedule 40

 

ANSI/ASTM D2466

 

 

 

 

 

 

 

 

 

 

 

 

Vent fittings

 

 

Figure 3-7Near Boiler PVC/CPVC Venting

 

PVC Schedule 80

 

ANSI/ASTM D2467

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CPVC Schedule 80

 

ANSI/ASTM F439

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pipe Cement /

 

PVC

 

ANSI/ASTM D2564

 

 

 

 

 

 

 

 

 

 

 

 

Primer

 

CPVC

 

ANSI/ASTM F493

 

 

 

 

 

 

 

 

 

CPVC STARTER PIECE

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTICE: DO NOT USE CELLULAR (FOAM) CORE PIPE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE: In Canada, CPVC and PVC vent pipe, fittings and cement/ primer must be ULC-S636 certified.

￿ WARNING For models 51 - 106 when transitioning from 2 to 3 inch vent diameter, a 2" pipe section and

2"to 3" increaser are required to be CPVC when PVC/CPVC vent is used.

For installations using 2" vent, the first seven

(7) equivalent feet of vent must be CPVC (field supplied). See examples on this page.

19

Image 19
Contents Models 51 Contents Please read before proceeding When servicing boilerStainless steel heat exchanger Gas connection pipe Knight Wall Mount Boiler How it worksModels 51 Knight Wall Mount Boiler Ahri Rating RatingsBefore locating the boiler, check Installation must comply withCloset and alcove installations Determine boiler location1Closet Installation Minimum Required Clearances Prevent combustion air contamination PrecautionsVent and air piping Wall mounting locationProducts to avoid When using an existing vent system to install a new boilerAreas likely to have contaminants When removing a boiler from existing common vent system Remove boiler from wood pallet Prepare boilerGas conversions Mounting to a metal studded wall Mounting the boilerMounting to a wood studded wall Mounting to a concrete wallDirect venting options Sidewall Vent General ventingDirect venting options Vertical Vent Air intake/vent connections Install vent and combustion air pipingSizing Requirements for installation in CanadaLength Air inlet pipe materials MaterialsAir contamination Optional room airModel Kit Number Vent fittings Material StandardPrimer Centrotherm InnoFlue SW PolypropyleneFlue Intake Air Adapter Termination Stainless steel ventApproved Stainless Steel Vent Manufacturers Make Model FlueDetermine location If using the alternate sidewall terminationSidewall direct venting Vent/air termination sidewall2AClearance to Gravity Air Inlets Prepare wall penetrations Alternate Field Supplied Option Prepare wall penetrations5AMultiple Vent Terminations must also comply with -1A Multiple vent/air terminationsSidewall termination optional concentric vent Sidewall termination installationDescription and usage Sidewall termination optional concentric vent models 8Concentric Vent Dimensional DrawingMultiventing sidewall terminations 10Concentric Vent Sidewall AttachmentVent/air termination vertical Vertical direct venting2Vertical Terminations with Multiple Boilers Prepare roof penetrationsVertical termination optional concentric vent Vertical termination installationMinimum Combustion AIR Typical Multiventing vertical terminationsConcentric Venting Arrangement Alternate vertical concentric ventingAIR Inlet Flue Exhaust Seal CAP Existing Flue Outlet Existing vent as a chaseChilled water system Hydronic pipingSystem water piping methods General piping information Low water cutoff deviceNear boiler piping components Circulator sizing Near boiler piping connectionsArmstrong Pump Size GrundfosUP26-96 FC/VS IFC VS Stratos 1.25 3 x Smart System / Multi-temperature loop control optionVariable speed pump setup Variable speed pump option3Single Boiler Single Temperature Zoned with Circulators Number of Units 5Single Boiler Multiple Temperatures Required Pipe Sizes Model 8Single Boiler Zoned with Valves Model Number of Units 10Single Boiler Non-Zoned Primary/Secondary Piping Gas connections Connecting gas supply pipingPropane Gas Natural gasCheck inlet gas supply Natural Gas Pipe Capacity ChartLength of Pipe in Straight Feet for 1/2 PSI Gas Pressure Gas valve replacementLow voltage connections Field wiringInstallation must comply with Line voltage connectionsThermostat Outdoor temperature sensorLouver proving switch Flow switchBoiler management system Alarm contactsWiring of the cascade System supply sensor4Low Voltage Field Wiring Connections Condensate drain Condensate disposalFill and test water system Freeze protection when usedStart-up Check/control water chemistryInspect/check condensate lines and fittings Clean/Inspect Trap AssemblyCheck for gas leaks Check thermostat circuits Inspect/fill condensate systemCheck system and boiler Final checks before starting the boilerStart the boiler If boiler does not start correctly2Operating Instructions Natural Gas Propane Set space heating operationConfiguration of the cascade Verify DHW modeSet domestic hot water DHW operation How the control module operates Operating informationGeneral How the boiler operatesProtection features Temperature controlBoiler temperature regulation Cascade Outdoor reset operation, if usedOperation Display Sequence of operationInstaller Access modesUser 1Control Panel Knight wall mount boiler control moduleCall for Heat Operating information Dial Function Service technician Maintenance Maintenance and annual startupOwner maintenance Maintenance Check expansion tank Check ignition ground wiringCheck all boiler wiring Check control settingsCleaning boiler heat exchanger Check flame signalReview with owner Oiled bearing circulators Heat Exchanger Cleaning KitsPC Interface Diagrams2Wiring Diagram
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