Installation & Operation Manual
3 General venting (continued)
PVC/CPVC
This product has been approved for use with the PVC/CPVC | Examples: 1. Seven (7) feet vertical |
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vent materials listed in Table 3D. |
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| 2. Connector + 90° elbow + 2 feet horizontal | |||||||||||
Installing vent and air piping |
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| 3. One (1) foot | vertical + | 90° elbow + 1 foot | |||||||||
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| horizontal |
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| WARNING |
| The vent connection to the appliance must |
| 1. | Work from the boiler to vent or air termination. Do not | |||||||||||
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| be made with the starter piece provided |
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| exceed the lengths given in this manual for the air or vent | ||||||||||
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| with the appliance if PVC/CPVC vent is to |
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| piping. |
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| be used. The field provided vent fittings |
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| 2. | Cut pipe to the required lengths and deburr the inside | ||||||||||||
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| must be cemented to the CPVC pipe section |
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| and outside of the pipe ends. |
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| using an “All Purpose Cement” suitable for |
| 3. Chamfer outside of each pipe end to ensure even | ||||||||||||
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| PVC and CPVC pipe. Use only the vent |
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| cement distribution when joining. | |||||||||||
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| materials, primer, and cement specified in |
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| 4. Clean all pipe ends and fittings using a clean dry rag. | |||||||||||||
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| Table 3D to make the vent connections. |
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| (Moisturewillretardcuringanddirtorgreasewillprevent | |||||||||||
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| Failure to follow this warning could result |
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| adhesion.) |
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| in fire, personal injury, or death. |
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| 5. | Dry fit vent or air piping to ensure proper fit up before | ||||||||||||
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| Use only cleaners, primers, and solvents |
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| NOTICE |
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| assembling any joint. The pipe should go a third to | |||||||||||
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| that are approved for the materials which |
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| are joined together. |
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| cement is applied. |
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| All PVC vent pipes must be glued, properly |
| 6. | Priming and Cementing: |
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| NOTICE |
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| supported, and the exhaust must be |
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| a. Handle fittings | and pipes | carefully to prevent | |||||||||
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| pitched a minimum of a 1/4 inch per foot |
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| contamination of surfaces. |
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| back to the boiler (to allow drainage of |
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| b. Apply a liberal even coat of primer to the fitting | ||||||||||
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| condensate). |
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| socket and to the pipe end to approximately 1/2" | ||||||||
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| Insulation should not be | used on PVC |
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| beyond the socket depth. |
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| WARNING |
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| c. | Apply a second primer coat to the fitting socket. | |||||||||||
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| or CPVC venting materials. The use of |
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| d. While primer is still wet, apply an even coat of | ||||||||||
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| insulation will cause increased vent wall |
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| temperatures, which could result in vent |
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| approved cement to the pipe equal to the depth of | |||||||||
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| pipe failure. |
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| the fitting socket along with an even coat of | ||||||||
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| approved cement to the fitting socket. | |||||||
| Table 3D PVC/CPVC Vent Pipe, and Fittings |
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| e. | Apply a second coat of cement to the pipe. | |||||||||||
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| f. | While the cement is still wet, insert the pipe into | |||||||
| Approved PVC/CPVC Vent Pipe and Fittings |
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| the fitting, if possible twist the pipe a 1/4 turn as | |||||||||||||
| Item |
| Material |
| Standard |
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| you insert it. | NOTE: | If voids are present, | |||||
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| PVC Schedule 40, 80 |
| ANSI/ASTM D1785 |
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| sufficient cement was not applied and joint could | ||||||||
| Vent pipe |
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| be defective. |
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| PVC - DWV |
| ANSI/ASTM D2665 |
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| g. Wipe excess cement from the joint removing ring or | ||||||||||||
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| CPVC Schedule 40, 80 |
| ANSI/ASTM F441 |
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| beads as it will needlessly soften the pipe. | ||||||||||
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| PVC Schedule 40 |
| ANSI/ASTM D2466 |
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| Vent fittings |
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| Figure | |||||||||||||
| PVC Schedule 80 |
| ANSI/ASTM D2467 |
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| CPVC Schedule 80 |
| ANSI/ASTM F439 |
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| Pipe Cement / |
| PVC |
| ANSI/ASTM D2564 |
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| Primer |
| CPVC |
| ANSI/ASTM F493 |
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| CPVC STARTER PIECE | ||
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| NOTICE: DO NOT USE CELLULAR (FOAM) CORE PIPE |
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NOTE: In Canada, CPVC and PVC vent pipe, fittings and cement/ primer must be
WARNING For models 51 - 106 when transitioning from 2 to 3 inch vent diameter, a 2" pipe section and
2"to 3" increaser are required to be CPVC when PVC/CPVC vent is used.
For installations using 2" vent, the first seven
(7) equivalent feet of vent must be CPVC (field supplied). See examples on this page.
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