Lochinvar 51-211 Variable speed pump option, Smart System / Multi-temperature loop control option

Page 39

Installation & Operation Manual

6 Hydronic piping (continued)

Variable speed pump option

Table 6B Recommended Variable Speed Pumps

Minimum Temperature Rise*

Model

 

Pump

 

Grundfos

TACO

Wilo

 

UP26-96 FC/VS

0013 IFC VS

Stratos 1.25 3 x 30

51/81

20.3

20.3

21.7

106

22.3

21.0

21.5

151

21.2

19.8

19.1

211

26.8

25.1

23.6

*The minimum temperature rise is derived from the chart in FIG. 6-2 with the firing rate and pump speed at 100% as shown in the table above.

The shaded regions of pump coverage are only available for applications with 230V (60 Hz) supply voltage, all others are to be 115V. (A field supplied relay is required to connect the 230V pump listed in the shaded area in Table 6B to the boiler high voltage terminal strip.)

Variable speed pump setup

Before operation, ensure the following:

-Pump is set for an input signal of 0 - 10Vdc by the dip switches on the pump control

-Pump is set for external signal control (if applicable)

-Pump is set for linear output (if applicable)

-If pump does not come equipped with a 0 - 10 Vdc input option, an optional module will be required from the vendor

NOTICE

Pump sizing and flow requirements are based on 20 feet of piping, 4 - 90° elbows, and 2 - fully ported ball valves.

NOTICE

It is required that near boiler piping systems utilize Primary/Secondary configurations as shown in FIG.’s 6-3 through 6-10 only. The use of other near boiler piping configurations could result in improper building and system flow rates leading to inadvertent boiler high limit shutdowns and poor system performance.

SMART SYSTEM / Multi-temperature loop control option

The Knight wall mount boiler is capable of producing up to three (3) set point temperatures to meet different space heating demands. When using more than one temperature demand it is necessary to protect the lower temperature loop from overheating. To help aid with this protection, Lochinvar offers the Multi- Temperature Loop Control Board Kit (RLY30086).

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Contents Models 51 Contents Please read before proceeding When servicing boilerStainless steel heat exchanger Gas connection pipe Knight Wall Mount Boiler How it worksModels 51 Knight Wall Mount Boiler Ahri Rating RatingsBefore locating the boiler, check Installation must comply withCloset and alcove installations Determine boiler location1Closet Installation Minimum Required Clearances Prevent combustion air contamination PrecautionsVent and air piping Wall mounting locationWhen using an existing vent system to install a new boiler Products to avoidAreas likely to have contaminants When removing a boiler from existing common vent system Prepare boiler Remove boiler from wood palletGas conversions Mounting to a metal studded wall Mounting the boilerMounting to a wood studded wall Mounting to a concrete wallGeneral venting Direct venting options Sidewall VentDirect venting options Vertical Vent Air intake/vent connections Install vent and combustion air pipingRequirements for installation in Canada SizingLength Air inlet pipe materials MaterialsOptional room air Air contaminationModel Kit Number Material Standard Vent fittingsPrimer Centrotherm InnoFlue SW PolypropyleneFlue Intake Air Adapter Termination Stainless steel ventApproved Stainless Steel Vent Manufacturers Make Model FlueDetermine location If using the alternate sidewall terminationSidewall direct venting Vent/air termination sidewall2AClearance to Gravity Air Inlets Prepare wall penetrations Alternate Field Supplied Option Prepare wall penetrations5AMultiple Vent Terminations must also comply with -1A Multiple vent/air terminationsSidewall termination installation Sidewall termination optional concentric ventDescription and usage Sidewall termination optional concentric vent models 8Concentric Vent Dimensional DrawingMultiventing sidewall terminations 10Concentric Vent Sidewall AttachmentVent/air termination vertical Vertical direct venting2Vertical Terminations with Multiple Boilers Prepare roof penetrationsVertical termination optional concentric vent Vertical termination installationMinimum Combustion AIR Typical Multiventing vertical terminationsConcentric Venting Arrangement Alternate vertical concentric ventingAIR Inlet Flue Exhaust Seal CAP Existing Flue Outlet Existing vent as a chaseChilled water system Hydronic pipingSystem water piping methods General piping information Low water cutoff deviceNear boiler piping components Circulator sizing Near boiler piping connectionsArmstrong Pump Size GrundfosUP26-96 FC/VS IFC VS Stratos 1.25 3 x Smart System / Multi-temperature loop control optionVariable speed pump setup Variable speed pump option3Single Boiler Single Temperature Zoned with Circulators Number of Units 5Single Boiler Multiple Temperatures Required Pipe Sizes Model 8Single Boiler Zoned with Valves Model Number of Units 10Single Boiler Non-Zoned Primary/Secondary Piping Gas connections Connecting gas supply pipingPropane Gas Natural gasNatural Gas Pipe Capacity Chart Check inlet gas supplyLength of Pipe in Straight Feet for 1/2 PSI Gas Pressure Gas valve replacementLow voltage connections Field wiringInstallation must comply with Line voltage connectionsThermostat Outdoor temperature sensorLouver proving switch Flow switchBoiler management system Alarm contactsWiring of the cascade System supply sensor4Low Voltage Field Wiring Connections Condensate drain Condensate disposalFill and test water system Freeze protection when usedStart-up Check/control water chemistryInspect/check condensate lines and fittings Clean/Inspect Trap AssemblyCheck for gas leaks Check thermostat circuits Inspect/fill condensate systemCheck system and boiler Final checks before starting the boilerStart the boiler If boiler does not start correctly2Operating Instructions Natural Gas Propane Set space heating operationVerify DHW mode Configuration of the cascadeSet domestic hot water DHW operation How the control module operates Operating informationGeneral How the boiler operatesProtection features Temperature controlBoiler temperature regulation Cascade Outdoor reset operation, if usedOperation Display Sequence of operationAccess modes InstallerUser 1Control Panel Knight wall mount boiler control moduleCall for Heat Operating information Dial Function Maintenance Maintenance and annual startup Service technicianOwner maintenance Maintenance Check expansion tank Check ignition ground wiringCheck all boiler wiring Check control settingsCheck flame signal Cleaning boiler heat exchangerReview with owner Oiled bearing circulators Heat Exchanger Cleaning KitsPC Interface Diagrams2Wiring Diagram
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