Lochinvar 51-211 Field wiring, Installation must comply with, Line voltage connections

Page 52

Installation & Operation Manual

8 Field wiring

￿WARNING ELECTRICAL SHOCK HAZARD – For your safety, turn off electrical power supply

before making any electrical connections to avoid possible electric shock hazard. Failure to do so can cause severe personal injury or death.

3.

Wire the boiler pump as shown in FIG. 8-2.

4.

When connecting a domestic hot water (DHW) pump,

 

connect the wiring to the line voltage terminal strip as

 

shown in FIG. 8-2.

5.

To activate a system pump, wire as shown in FIG. 8-2. If

NOTICE

￿CAUTION

Wiring must be N.E.C. Class 1.

If original wiring as supplied with boiler must be replaced, use only type 105°C wire or equivalent.

Boiler must be electrically grounded as required by National Electrical Code ANSI/NFPA 70 – latest edition.

Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.

the motor is larger than 1/8 hp or 1.8 amps, you must isolate

with a relay.

Figure 8-2Line Voltage Field Wiring Connections

Figure 8-1Remove Bezel

REMOVE BEZEL

Installation must comply with:

1.National Electrical Code and any other national, state, provincial, or local codes, or regulations.

2.In Canada, CSA C22.1 Canadian Electrical Code Part 1, and any local codes.

Line voltage connections

1.Remove bezel as shown in FIG. 8-1.

2.Connect 120 vac power wiring to the line voltage terminal strip in the junction box, as shown in FIG. 8-2.

2.Provide and install a fused disconnect or service switch (15 amp recommended) as required by the code (see FIG. 8-2).

52

Low voltage connections

1.Route all low voltage wires through the knockouts in the bottom front right side, just under the control panel, as shown in FIG. 8-3.

2.Connect low voltage wiring to low voltage connection board as shown in FIG. 8-4 on page 55 of this manual and the boiler wiring diagram.

Figure 8-3Routing Field Wiring

LOW VOLTAGE

CONNECTION BOARD

LOW VOLTAGE

WIRING KNOCKOUTS

LINE VOLTAGE

JUNCTION BOX

LINE VOLTAGE

WIRING KNOCKOUTS

Image 52
Contents Models 51 Contents When servicing boiler Please read before proceedingKnight Wall Mount Boiler How it works Stainless steel heat exchanger Gas connection pipeModels 51 Ratings Knight Wall Mount Boiler Ahri RatingInstallation must comply with Closet and alcove installationsDetermine boiler location Before locating the boiler, check1Closet Installation Minimum Required Clearances Precautions Vent and air pipingWall mounting location Prevent combustion air contaminationProducts to avoid When using an existing vent system to install a new boilerAreas likely to have contaminants When removing a boiler from existing common vent system Remove boiler from wood pallet Prepare boilerGas conversions Mounting the boiler Mounting to a wood studded wallMounting to a concrete wall Mounting to a metal studded wallDirect venting options Sidewall Vent General ventingDirect venting options Vertical Vent Install vent and combustion air piping Air intake/vent connectionsSizing Requirements for installation in CanadaLength Materials Air inlet pipe materialsAir contamination Optional room airModel Kit Number Vent fittings Material StandardPrimer Polypropylene Centrotherm InnoFlue SWStainless steel vent Approved Stainless Steel Vent Manufacturers Make ModelFlue Flue Intake Air Adapter TerminationIf using the alternate sidewall termination Sidewall direct ventingVent/air termination sidewall Determine location2AClearance to Gravity Air Inlets Prepare wall penetrations Prepare wall penetrations Alternate Field Supplied OptionMultiple vent/air terminations 5AMultiple Vent Terminations must also comply with -1ASidewall termination optional concentric vent Sidewall termination installationDescription and usage 8Concentric Vent Dimensional Drawing Sidewall termination optional concentric vent models10Concentric Vent Sidewall Attachment Multiventing sidewall terminationsVertical direct venting Vent/air termination verticalPrepare roof penetrations 2Vertical Terminations with Multiple BoilersVertical termination installation Vertical termination optional concentric ventMultiventing vertical terminations Minimum Combustion AIR TypicalAlternate vertical concentric venting Concentric Venting ArrangementExisting vent as a chase AIR Inlet Flue Exhaust Seal CAP Existing Flue OutletHydronic piping System water piping methods General piping informationLow water cutoff device Chilled water systemNear boiler piping components Near boiler piping connections Circulator sizingPump Size Grundfos ArmstrongSmart System / Multi-temperature loop control option Variable speed pump setupVariable speed pump option UP26-96 FC/VS IFC VS Stratos 1.25 3 x3Single Boiler Single Temperature Zoned with Circulators Number of Units 5Single Boiler Multiple Temperatures Required Pipe Sizes Model 8Single Boiler Zoned with Valves Model Number of Units 10Single Boiler Non-Zoned Primary/Secondary Piping Connecting gas supply piping Gas connectionsNatural gas Propane GasCheck inlet gas supply Natural Gas Pipe Capacity ChartLength of Pipe in Straight Feet for 1/2 PSI Gas valve replacement Gas PressureField wiring Installation must comply withLine voltage connections Low voltage connectionsOutdoor temperature sensor Louver proving switchFlow switch ThermostatAlarm contacts Wiring of the cascadeSystem supply sensor Boiler management system4Low Voltage Field Wiring Connections Condensate disposal Condensate drainFreeze protection when used Start-upCheck/control water chemistry Fill and test water systemClean/Inspect Trap Assembly Check for gas leaks Check thermostat circuitsInspect/fill condensate system Inspect/check condensate lines and fittingsFinal checks before starting the boiler Start the boilerIf boiler does not start correctly Check system and boiler2Operating Instructions Set space heating operation Natural Gas PropaneConfiguration of the cascade Verify DHW modeSet domestic hot water DHW operation Operating information GeneralHow the boiler operates How the control module operatesTemperature control Protection featuresBoiler temperature regulation Outdoor reset operation, if used CascadeSequence of operation Operation DisplayInstaller Access modesUser Knight wall mount boiler control module 1Control PanelCall for Heat Operating information Dial Function Service technician Maintenance Maintenance and annual startupOwner maintenance Maintenance Check ignition ground wiring Check all boiler wiringCheck control settings Check expansion tankCleaning boiler heat exchanger Check flame signalReview with owner Heat Exchanger Cleaning Kits Oiled bearing circulatorsDiagrams PC Interface2Wiring Diagram
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