Lochinvar 51-211 operation manual Required Pipe Sizes

Page 43

Installation & Operation Manual

6 Hydronic piping (continued)

Figure 6-6Multiple Boilers - Multiple Temperatures

Number of Units

Model

2

3

4

5

6

7

8

Required Pipe Sizes

51 1" 1-1/4" 1-1/2" 2" 2" 2" 2"

811-1/4" 1-1/2" 2" 2" 2-1/2" 2-1/2" 2-1/2"

106 1-1/2" 2"

2" 2-1/2" 2-1/2" 2-1/2" 3"

1512" 2" 2-1/2" 2-1/2" 3" 3-1/2" 3-1/2"

211

2" 2-1/2" 3" 3-1/2" 3-1/2" 4"

4"

 

 

 

 

WIRES TO

 

 

 

 

LOOP

 

PRESSURE

TEMPERATURE

TEMPERATURE

SENSORS

 

TEMPERATURE

BACKFLOW

REDUCING VALVE

LOOP #1

LOOP #2

LOOP #3

PREVENTER

 

 

 

MIXING VALVES

 

PRESSURE

 

 

(TYPICAL)

 

GAUGE

 

 

 

MAKE

SYSTEM

 

 

 

UP

SUPPLY

 

 

 

WATER

SENSOR

 

 

 

AIR SEPARATOR

 

EXPANSION

 

 

24V

 

TANK

 

 

SIGNAL

 

 

 

 

TO MIXING

 

MAY SUBSTITUTE

 

 

VALVES

 

LOW LOSS HEADER

 

 

 

BALL VALVE

NOT TO EXCEED 4 PIPE DIA OR MAX. OF 12" APART

 

 

(TYPICAL)

 

120VAC TO PUMPS

 

 

DRAIN POINT

 

 

 

 

(TYPICAL)

BOILER

MULTI-TEMP

 

 

 

 

 

 

CIRCULATOR

LOOP CONTROL

 

 

 

 

(OPTIONAL)

 

 

 

 

 

SHIELDED CABLE TO

 

FLOW CHECK

DOMESTIC

BOILER CONTROL

 

 

HOT

 

VALVE

HOT WATER

ANTI-SCALD

WATER

 

 

CIRCULATOR

MIXING

OUT

Y-STRAINER

 

 

VALVE

COLD

(RECOMMENDED)

 

 

 

WATER

 

 

 

 

IN

 

BOILER

BOILER

 

 

 

TEMPERATURE /

 

UNION

PRESSURE

DRAIN

(TYPICAL)

GAUGE

INDIRECT

 

 

DHW TANK

IMG00188

CAUTION

NOTICE

Mixing valves are required for the protection of low temperature loops.

Please note that these illustrations are meant to show system piping concept only, the installer is responsible for all equipment and detailing required by local codes.

43

Image 43
Contents Models 51 Contents Please read before proceeding When servicing boilerStainless steel heat exchanger Gas connection pipe Knight Wall Mount Boiler How it worksModels 51 Knight Wall Mount Boiler Ahri Rating RatingsBefore locating the boiler, check Installation must comply withCloset and alcove installations Determine boiler location1Closet Installation Minimum Required Clearances Prevent combustion air contamination PrecautionsVent and air piping Wall mounting locationProducts to avoid When using an existing vent system to install a new boilerAreas likely to have contaminants When removing a boiler from existing common vent system Remove boiler from wood pallet Prepare boilerGas conversions Mounting to a metal studded wall Mounting the boilerMounting to a wood studded wall Mounting to a concrete wallDirect venting options Sidewall Vent General ventingDirect venting options Vertical Vent Air intake/vent connections Install vent and combustion air pipingSizing Requirements for installation in CanadaLength Air inlet pipe materials MaterialsAir contamination Optional room airModel Kit Number Vent fittings Material StandardPrimer Centrotherm InnoFlue SW PolypropyleneFlue Intake Air Adapter Termination Stainless steel ventApproved Stainless Steel Vent Manufacturers Make Model FlueDetermine location If using the alternate sidewall terminationSidewall direct venting Vent/air termination sidewall2AClearance to Gravity Air Inlets Prepare wall penetrations Alternate Field Supplied Option Prepare wall penetrations5AMultiple Vent Terminations must also comply with -1A Multiple vent/air terminationsSidewall termination optional concentric vent Sidewall termination installationDescription and usage Sidewall termination optional concentric vent models 8Concentric Vent Dimensional DrawingMultiventing sidewall terminations 10Concentric Vent Sidewall AttachmentVent/air termination vertical Vertical direct venting2Vertical Terminations with Multiple Boilers Prepare roof penetrationsVertical termination optional concentric vent Vertical termination installationMinimum Combustion AIR Typical Multiventing vertical terminationsConcentric Venting Arrangement Alternate vertical concentric ventingAIR Inlet Flue Exhaust Seal CAP Existing Flue Outlet Existing vent as a chaseChilled water system Hydronic pipingSystem water piping methods General piping information Low water cutoff deviceNear boiler piping components Circulator sizing Near boiler piping connectionsArmstrong Pump Size GrundfosUP26-96 FC/VS IFC VS Stratos 1.25 3 x Smart System / Multi-temperature loop control optionVariable speed pump setup Variable speed pump option3Single Boiler Single Temperature Zoned with Circulators Number of Units 5Single Boiler Multiple Temperatures Required Pipe Sizes Model 8Single Boiler Zoned with Valves Model Number of Units 10Single Boiler Non-Zoned Primary/Secondary Piping Gas connections Connecting gas supply pipingPropane Gas Natural gasCheck inlet gas supply Natural Gas Pipe Capacity ChartLength of Pipe in Straight Feet for 1/2 PSI Gas Pressure Gas valve replacementLow voltage connections Field wiringInstallation must comply with Line voltage connectionsThermostat Outdoor temperature sensorLouver proving switch Flow switchBoiler management system Alarm contactsWiring of the cascade System supply sensor4Low Voltage Field Wiring Connections Condensate drain Condensate disposalFill and test water system Freeze protection when usedStart-up Check/control water chemistryInspect/check condensate lines and fittings Clean/Inspect Trap AssemblyCheck for gas leaks Check thermostat circuits Inspect/fill condensate systemCheck system and boiler Final checks before starting the boilerStart the boiler If boiler does not start correctly2Operating Instructions Natural Gas Propane Set space heating operationConfiguration of the cascade Verify DHW modeSet domestic hot water DHW operation How the control module operates Operating informationGeneral How the boiler operatesProtection features Temperature controlBoiler temperature regulation Cascade Outdoor reset operation, if usedOperation Display Sequence of operationInstaller Access modesUser 1Control Panel Knight wall mount boiler control moduleCall for Heat Operating information Dial Function Service technician Maintenance Maintenance and annual startupOwner maintenance Maintenance Check expansion tank Check ignition ground wiringCheck all boiler wiring Check control settingsCleaning boiler heat exchanger Check flame signalReview with owner Oiled bearing circulators Heat Exchanger Cleaning KitsPC Interface Diagrams2Wiring Diagram
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