Lochinvar 51-211 operation manual Condensate disposal, Condensate drain

Page 56

9 Condensate disposal

Condensate drain

1.This boiler is a high efficiency appliance that produces condensate.

2.The bottom of the boiler has a 1/2 inch pipe for connection of a 1/2 inch PVC pipe (FIG. 9-1).

3.Slope condensate tubing down and away from the boiler into a drain or condensate neutralizing filter. Condensate from the Knight wall mount boiler will be slightly acidic (typically with a pH from 3 to 5). Install a neutralizing filter if required by local codes.

A Neutralizer Kit is available from the factory (Kit 3087).

4.Do not expose condensate line to freezing temperatures.

5.Use only plastic tubing or piping as a condensate drain line (FIG. 9-1).

6.Leave the top of the tee assembly installed in the unit open, this is needed as a vacuum break. The blocked drain switch will shut the boiler down before any condensate can flow out of the tee.

Installation & Operation Manual

 

NOTICE

Use materials approved by the authority

 

having jurisdiction. In the absence of other

 

 

 

 

authority, PVC and CPVC pipe must comply

 

 

with ASTM D1785 or D2845. Cement and

 

 

primer must comply with ASME D2564 or

 

 

F493. For Canada use CSA or ULC certified

 

 

PVC or CPVC pipe, fittings, and cement.

 

 

To allow for proper drainage on large

 

NOTICE

 

horizontal runs, a second line vent may be

 

 

required and tubing size may need to increase

 

 

to 1 inch.

The condensate line must remain unobstructed, allowing free flow of condensate. If condensate is allowed to freeze in the line or if the line is obstructed in any other manner, condensate can exit from the boiler tee, resulting in potential water damage to property.

7.A condensate removal pump is required if the boiler is below the drain. When installing a condensate pump, select one approved for use with condensing boilers and furnaces. The pump should have an overflow switch to prevent property damage from condensate spillage. The switch should be wired in series with the blocked drain switch inside the boiler (see FIG. 10-1 on page 58).

Figure 9-1Condensate Disposal

CONDENSATE TRAP

REMOVABLE CAP

FOR CLEANING TRAP

CONDENSATE DRAIN CONNECTION - ROUTE TO FLOOR DRAIN OR NEUTRALIZING FILTER USING:

1/2" PVC PIPE & FITTINGS or 1/2" CPVC PIPE & FITTINGS or 5/8" I.D. PLASTIC TUBING (FIELD SUPPLIED)

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Contents Models 51 Contents When servicing boiler Please read before proceedingKnight Wall Mount Boiler How it works Stainless steel heat exchanger Gas connection pipeModels 51 Ratings Knight Wall Mount Boiler Ahri RatingInstallation must comply with Closet and alcove installationsDetermine boiler location Before locating the boiler, check1Closet Installation Minimum Required Clearances Precautions Vent and air pipingWall mounting location Prevent combustion air contaminationAreas likely to have contaminants When using an existing vent system to install a new boilerProducts to avoid When removing a boiler from existing common vent system Gas conversions Prepare boilerRemove boiler from wood pallet Mounting the boiler Mounting to a wood studded wallMounting to a concrete wall Mounting to a metal studded wallDirect venting options Vertical Vent General ventingDirect venting options Sidewall Vent Install vent and combustion air piping Air intake/vent connectionsLength Requirements for installation in CanadaSizing Materials Air inlet pipe materialsModel Kit Number Optional room airAir contamination Primer Material StandardVent fittings Polypropylene Centrotherm InnoFlue SWStainless steel vent Approved Stainless Steel Vent Manufacturers Make ModelFlue Flue Intake Air Adapter TerminationIf using the alternate sidewall termination Sidewall direct ventingVent/air termination sidewall Determine location2AClearance to Gravity Air Inlets Prepare wall penetrations Prepare wall penetrations Alternate Field Supplied OptionMultiple vent/air terminations 5AMultiple Vent Terminations must also comply with -1ADescription and usage Sidewall termination installationSidewall termination optional concentric vent 8Concentric Vent Dimensional Drawing Sidewall termination optional concentric vent models10Concentric Vent Sidewall Attachment Multiventing sidewall terminationsVertical direct venting Vent/air termination verticalPrepare roof penetrations 2Vertical Terminations with Multiple BoilersVertical termination installation Vertical termination optional concentric ventMultiventing vertical terminations Minimum Combustion AIR TypicalAlternate vertical concentric venting Concentric Venting ArrangementExisting vent as a chase AIR Inlet Flue Exhaust Seal CAP Existing Flue OutletHydronic piping System water piping methods General piping informationLow water cutoff device Chilled water systemNear boiler piping components Near boiler piping connections Circulator sizingPump Size Grundfos ArmstrongSmart System / Multi-temperature loop control option Variable speed pump setupVariable speed pump option UP26-96 FC/VS IFC VS Stratos 1.25 3 x3Single Boiler Single Temperature Zoned with Circulators Number of Units 5Single Boiler Multiple Temperatures Required Pipe Sizes Model 8Single Boiler Zoned with Valves Model Number of Units 10Single Boiler Non-Zoned Primary/Secondary Piping Connecting gas supply piping Gas connectionsNatural gas Propane GasLength of Pipe in Straight Feet for 1/2 PSI Natural Gas Pipe Capacity ChartCheck inlet gas supply Gas valve replacement Gas PressureField wiring Installation must comply withLine voltage connections Low voltage connectionsOutdoor temperature sensor Louver proving switchFlow switch ThermostatAlarm contacts Wiring of the cascadeSystem supply sensor Boiler management system4Low Voltage Field Wiring Connections Condensate disposal Condensate drainFreeze protection when used Start-upCheck/control water chemistry Fill and test water systemClean/Inspect Trap Assembly Check for gas leaks Check thermostat circuitsInspect/fill condensate system Inspect/check condensate lines and fittingsFinal checks before starting the boiler Start the boilerIf boiler does not start correctly Check system and boiler2Operating Instructions Set space heating operation Natural Gas PropaneSet domestic hot water DHW operation Verify DHW modeConfiguration of the cascade Operating information GeneralHow the boiler operates How the control module operatesTemperature control Protection featuresBoiler temperature regulation Outdoor reset operation, if used CascadeSequence of operation Operation DisplayUser Access modesInstaller Knight wall mount boiler control module 1Control PanelCall for Heat Operating information Dial Function Owner maintenance Maintenance Maintenance and annual startupService technician Maintenance Check ignition ground wiring Check all boiler wiringCheck control settings Check expansion tankReview with owner Check flame signalCleaning boiler heat exchanger Heat Exchanger Cleaning Kits Oiled bearing circulatorsDiagrams PC Interface2Wiring Diagram
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