Lochinvar 51-211 operation manual 2Wiring Diagram

Page 79

Installation & Operation Manual

13 Diagrams

Figure 13-2Wiring Diagram

ALARM BELL

BELL JUMPER

SILENCING SWITCH

 

 

 

 

LOW VOLTAGE

BOX DEPICTS

 

 

 

 

 

 

120 VAC

 

 

 

 

 

 

 

 

OPTIONAL ITEMS

 

 

 

 

 

 

HIGH VOLTAGE

 

BOX DEPICTS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DUAL SENSOR

 

 

 

 

 

 

 

 

 

SINGLE HOUSING

 

 

 

 

 

 

CONNECTION BOARD

 

INTEGRATED

 

 

BOX DEPICTS

 

 

 

 

CONTROL

 

JUNCTION

 

 

 

 

 

 

OPTIONAL

 

 

 

 

 

 

 

 

BOX

 

ITEMS

ALARM

1

 

 

X-7

X1-3

OR

L

 

 

CONTACTS

2

 

 

G

DHW

 

 

 

 

 

 

RUN-TIME

3

 

 

 

 

 

N

PUMP

 

 

 

 

W

 

CONTACTS

4

 

 

 

 

 

 

 

 

 

X1-4

BR

L

 

 

24 VAC LOUVER

5

 

 

 

G

BOILER

 

 

 

 

 

 

RELAY COIL

6

 

 

 

 

 

N

PUMP

 

 

 

 

W

 

LOUVER

7

 

 

 

 

 

 

CN5-1

BK

X4-7

X1-2

PR

L

 

 

PROVING SWITCH

8

G

SYSTEM

CN5-8

BK

X4-14

 

 

 

GAS PRESSURE

9

 

W

N

 

PUMP

CN5-2

BK

X4-6

 

 

 

SWITCH

10

 

 

 

CN5-9

BK

X4-13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CN5-3

BK

X4-5

 

KB ONLY

 

 

 

 

 

 

CN5-10

BK

X4-12

 

ON/OFF

 

 

 

 

 

 

CN5-11

BK

X4-11

 

SWITCH

 

L

120V

FLOW

11

CN5-4

BK

X4-4

X1-6

BK

L

CN5-5

BK

X4-3

X1-5

W

N

GND

SUPPLY

SWITCH

12

CN5-14

BK

X4-8

 

 

 

N

 

TANK

13

CN5-12

BK

X4-10

 

 

 

 

 

THERMOSTAT

14

CN5-6

BK

X4-2

 

 

 

 

 

HEAT/LOOP

3

15

CN5-13

BK

X4-9

X1-8

G

 

 

 

DEMAND

16

CN5-7

BK

X4-1

X1-1

 

 

 

 

HEAT/LOOP

2

17

 

 

 

R

 

 

 

DEMAND

18

 

 

 

 

 

 

 

 

HEAT/LOOP

1

19

 

 

 

 

 

TRANSFORMER

 

DEMAND

20

 

 

 

 

 

 

 

 

SYSTEM

21

 

R W G

SENSOR

22

 

1 2 3

OUTDOOR

23

 

 

 

SENSOR

24

 

 

 

25

BLOWER

TANK

26

 

 

SENSOR

27

 

 

 

28

1 2 3

4 5

SHIELD

29

 

 

A

30

 

 

CASCADE

31

 

 

B

 

 

SHIELD

32

 

 

 

 

 

 

CN6

X5-7

R

 

 

 

 

 

X6

T

 

 

 

 

 

 

X5-16

 

BMS

+

 

33

 

X5-8

W

 

0-10V

 

 

 

 

IN

-

34

 

X5-15

BK

 

SYS PUMP

+

0-10V

35

 

X5-9

Y

 

IN

-

 

36

 

 

 

 

BLR PUMP

+

0-10V

37

 

X5-1

BL

 

OUT

-

38

 

X5-2

O

KB 286 ONLY

RATE

+

0-10V

39

 

 

 

X5-10

BLOCKED DRAIN SWITCH

O-TEMP HEX SW

OUT

-

 

40

 

P

 

SHIELD

 

41

 

 

AIR PRESSURE SWITCH

MODBUS

A

 

42

 

X5-11

O/BK

 

OPTION

B

 

43

 

X5-4

-T

 

 

 

R/BK

OPERATING SENSOR S1a

SHIELD

 

44

 

 

 

X5-12

-T

HIGH LIMIT SENSOR S1b

 

 

24 VAC

CN7-1

 

GY

LOW

 

 

X5-6

-T

INLET SENSOR S2

CUT-OFF

 

COM

CN7-2

CN8-1 CN8-2 CN8-3

P/BK

 

 

CN7-4

X5-5

W/BK

FLUE SENSOR S3a

WATER

 

 

CN7-3

 

 

-T

 

 

 

 

 

 

 

 

 

 

 

 

X5-13

-T

FLUE SENSOR S3b

 

 

 

 

R BLG

PR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X5-14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X6-3

X6-2 X6-1 X6-4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Y

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X2-2

 

 

BK

 

 

 

 

 

 

 

GAS VALVE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X4-1

 

 

 

 

O

 

 

 

 

X9-1

 

X2-1

 

 

 

 

 

 

 

 

 

 

 

 

 

@24VAC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Y

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X4-2

 

 

 

GY

 

 

X9-2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MODBUS BOARD

 

 

 

 

X4-3

 

 

 

 

G

 

 

 

X9-3

 

X1-7

 

 

W/R

 

 

FLAME SENSOR

G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X4-4

 

 

 

 

 

 

 

 

 

 

X9-4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MTR-01

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TR2

 

 

 

 

 

 

 

 

 

SPARK

 

 

 

 

 

 

 

 

 

 

SHIELD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ROD

 

 

 

 

 

 

 

 

 

GROUNDING

 

 

 

 

 

 

 

X5-1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X5-2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

HIGH VOLTAGE SPARK LEAD

 

 

 

 

 

JUMPER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X1-1

 

 

 

BK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X1-2

 

 

 

 

W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X1-3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Notes:

1.All wiring must be installed in accordance with: local, state, provincial and national code requirements per either N.E.C. in USA or C.S.A. in Canada.

2.If any original equipment wire as supplied with the appliance must be replaced, it must be replaced with wire having same wire gauge (AWG) and rated for a minimum of 105°C. Exceptions: Replacement high voltage spark lead and ribbon cables must be purchased from the factory. Use of a non-approved spark lead or ribbon cables can lead to operational problems which could result in non-repairable damage to the integrated controller or other components.

3. Actual connector block locations may vary from those shown on diagrams. Refer to actual components for proper connector block locations when using

WIRING DIAGRAM

diagrams to troubleshoot unit.

LBL20127 REV E

79

Image 79
Contents Models 51 Contents Please read before proceeding When servicing boilerStainless steel heat exchanger Gas connection pipe Knight Wall Mount Boiler How it worksModels 51 Knight Wall Mount Boiler Ahri Rating RatingsBefore locating the boiler, check Installation must comply withCloset and alcove installations Determine boiler location1Closet Installation Minimum Required Clearances Prevent combustion air contamination PrecautionsVent and air piping Wall mounting locationProducts to avoid When using an existing vent system to install a new boilerAreas likely to have contaminants When removing a boiler from existing common vent system Remove boiler from wood pallet Prepare boilerGas conversions Mounting to a metal studded wall Mounting the boilerMounting to a wood studded wall Mounting to a concrete wallDirect venting options Sidewall Vent General ventingDirect venting options Vertical Vent Air intake/vent connections Install vent and combustion air pipingSizing Requirements for installation in CanadaLength Air inlet pipe materials MaterialsAir contamination Optional room airModel Kit Number Vent fittings Material StandardPrimer Centrotherm InnoFlue SW PolypropyleneFlue Intake Air Adapter Termination Stainless steel ventApproved Stainless Steel Vent Manufacturers Make Model FlueDetermine location If using the alternate sidewall terminationSidewall direct venting Vent/air termination sidewall2AClearance to Gravity Air Inlets Prepare wall penetrations Alternate Field Supplied Option Prepare wall penetrations5AMultiple Vent Terminations must also comply with -1A Multiple vent/air terminationsSidewall termination optional concentric vent Sidewall termination installationDescription and usage Sidewall termination optional concentric vent models 8Concentric Vent Dimensional DrawingMultiventing sidewall terminations 10Concentric Vent Sidewall AttachmentVent/air termination vertical Vertical direct venting2Vertical Terminations with Multiple Boilers Prepare roof penetrationsVertical termination optional concentric vent Vertical termination installationMinimum Combustion AIR Typical Multiventing vertical terminationsConcentric Venting Arrangement Alternate vertical concentric ventingAIR Inlet Flue Exhaust Seal CAP Existing Flue Outlet Existing vent as a chaseChilled water system Hydronic pipingSystem water piping methods General piping information Low water cutoff deviceNear boiler piping components Circulator sizing Near boiler piping connectionsArmstrong Pump Size GrundfosUP26-96 FC/VS IFC VS Stratos 1.25 3 x Smart System / Multi-temperature loop control optionVariable speed pump setup Variable speed pump option3Single Boiler Single Temperature Zoned with Circulators Number of Units 5Single Boiler Multiple Temperatures Required Pipe Sizes Model 8Single Boiler Zoned with Valves Model Number of Units 10Single Boiler Non-Zoned Primary/Secondary Piping Gas connections Connecting gas supply pipingPropane Gas Natural gasCheck inlet gas supply Natural Gas Pipe Capacity ChartLength of Pipe in Straight Feet for 1/2 PSI Gas Pressure Gas valve replacementLow voltage connections Field wiringInstallation must comply with Line voltage connectionsThermostat Outdoor temperature sensorLouver proving switch Flow switchBoiler management system Alarm contactsWiring of the cascade System supply sensor4Low Voltage Field Wiring Connections Condensate drain Condensate disposalFill and test water system Freeze protection when usedStart-up Check/control water chemistryInspect/check condensate lines and fittings Clean/Inspect Trap AssemblyCheck for gas leaks Check thermostat circuits Inspect/fill condensate systemCheck system and boiler Final checks before starting the boilerStart the boiler If boiler does not start correctly2Operating Instructions Natural Gas Propane Set space heating operationConfiguration of the cascade Verify DHW modeSet domestic hot water DHW operation How the control module operates Operating informationGeneral How the boiler operatesProtection features Temperature controlBoiler temperature regulation Cascade Outdoor reset operation, if usedOperation Display Sequence of operationInstaller Access modesUser 1Control Panel Knight wall mount boiler control moduleCall for Heat Operating information Dial Function Service technician Maintenance Maintenance and annual startupOwner maintenance Maintenance Check expansion tank Check ignition ground wiringCheck all boiler wiring Check control settingsCleaning boiler heat exchanger Check flame signalReview with owner Oiled bearing circulators Heat Exchanger Cleaning KitsPC Interface Diagrams2Wiring Diagram
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