Installation & Operation Manual
7 Gas connections
Table 7A Natural Gas Pipe Size Chart
Nominal |
|
|
|
| Natural Gas Pipe Capacity Chart |
|
|
|
| |||||
Iron Pipe |
|
|
| Length of Pipe in Straight Feet for 1/2 PSI |
|
|
| |||||||
Size (Inches) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 10 | 20 | 30 | 40 | 50 | 60 | 70 | 80 | 90 | 100 | 125 | 150 | 175 | 200 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1/2 | 175 | 120 | 97 | 82 | N/A | N/A | N/A | N/A | N/A | N/A | N/A | N/A | N/A | N/A |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3/4 | 369 | 256 | 205 | 174 | 155 | 141 | 128 | 121 | 113 | 106 | 95 | 86 | 79 | 74 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1 | 697 | 477 | 384 | 328 | 292 | 267 | 246 | 236 | 210 | 200 | 179 | 164 | 149 | 138 |
1400 | 974 | 789 | 677 | 595 | 543 | 502 | 472 | 441 | 410 | 369 | 333 | 308 | 287 | |
2150 | 1500 | 1210 | 1020 | 923 | 830 | 769 | 707 | 666 | 636 | 564 | 513 | 472 | 441 | |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2 | 4100 | 2820 | 2260 | 1950 | 1720 | 1560 | 1440 | 1330 | 1250 | 1180 | 1100 | 974 | 871 | 820 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
6460 | 4460 | 3610 | 3100 | 2720 | 2460 | 2310 | 2100 | 2000 | 1900 | 1700 | 1540 | 1400 | 1300 | |
3 | 11200 | 7900 | 6400 | 5400 | 4870 | 4410 | 4000 | 3800 | 3540 | 3330 | 3000 | 2720 | 2500 | 2340 |
4 | 23500 | 16100 | 13100 | 11100 | 10000 | 9000 | 8300 | 7690 | 7380 | 6870 | 6150 | 5640 | 5130 | 4720 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
WARNING
Knight wall mount boilers are typically shipped ready to fire on natural gas. Check boiler rating plate to determine which fuel the boiler is set for. If set to natural gas, it may be converted to LP by installing an orifice (see page 13). In order to operate on LP gas, an orifice MUST BE installed. Failure to comply could result in severe personal injury, death, or substantial property damage.
Check inlet gas supply
NOTICE | CSA or UL listed flexible gas connections |
are acceptable, but you must exercise | |
| caution to ensure that the line has |
| adequate capacity to allow your boiler |
| to fire at full rate. Consult with local |
| codes for proper installation or service |
| procedures. |
3. | Loosen the set screw one (1) full turn from inside the |
| pressure tap on top of the gas valve. Place the tubing of |
| the manometer over the tap once the set screw is |
| loosened as shown in FIG. |
4. | Slowly turn on the gas supply at the field installed |
| manual gas valve. |
WARNING
DO NOT adjust gas valve outlet pressure. The gas valve is
5. | Turn the power switch to the “ON” position. |
6. | Adjust the temperature set point on the control panel of |
| the SMART SYSTEM control module to call for heat. |
7. | Observe the gas supply pressure as the burner fires at |
| 100% of rated input. Percent of burner input will be |
| displayed on the control panel. |
8. | Ensure inlet pressure is within specified range. |
| Minimum and maximum gas supply pressures are |
| specified in this section of the manual. |
The gas piping must be sized for the proper flow and length of pipe, to avoid excessive pressure drop. Both the gas meter and the gas regulator must be properly sized for the total gas load.
If you experience a pressure drop greater than 1 inch w.c., the meter, regulator, or gas line is undersized or in need of service. Perform the steps below when checking inlet gas supply:
1.Turn the main power switch to the “OFF” position.
2.Shut off gas supply at the manual gas valve in the gas piping to the appliance.
50
9. | If gas supply pressure is within normal range and no |
| adjustments are needed, proceed on to Step 11. |
10. | If the gas pressure is out of range, contact the gas utility, |
| gas supplier, qualified installer or service agency to |
| determine the necessary steps to provide proper gas |
| pressure to the control. |
11. | Turn the power switch to the “OFF” position. |
12. | Shut off the gas supply at the manual gas valve in the gas |
| piping to the appliance. |
13. | Remove the manometer from the pressure tap on top of |
| the gas valve. |
| tap. |