Lochinvar 51-211 operation manual Check inlet gas supply, Natural Gas Pipe Capacity Chart

Page 50

Installation & Operation Manual

7 Gas connections

Table 7A Natural Gas Pipe Size Chart

Nominal

 

 

 

 

Natural Gas Pipe Capacity Chart

 

 

 

 

Iron Pipe

 

 

 

Length of Pipe in Straight Feet for 1/2 PSI

 

 

 

Size (Inches)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

20

30

40

50

60

70

80

90

100

125

150

175

200

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/2

175

120

97

82

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3/4

369

256

205

174

155

141

128

121

113

106

95

86

79

74

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

697

477

384

328

292

267

246

236

210

200

179

164

149

138

1-1/4

1400

974

789

677

595

543

502

472

441

410

369

333

308

287

1-1/2

2150

1500

1210

1020

923

830

769

707

666

636

564

513

472

441

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

4100

2820

2260

1950

1720

1560

1440

1330

1250

1180

1100

974

871

820

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2-1/2

6460

4460

3610

3100

2720

2460

2310

2100

2000

1900

1700

1540

1400

1300

3

11200

7900

6400

5400

4870

4410

4000

3800

3540

3330

3000

2720

2500

2340

4

23500

16100

13100

11100

10000

9000

8300

7690

7380

6870

6150

5640

5130

4720

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

￿WARNING

Knight wall mount boilers are typically shipped ready to fire on natural gas. Check boiler rating plate to determine which fuel the boiler is set for. If set to natural gas, it may be converted to LP by installing an orifice (see page 13). In order to operate on LP gas, an orifice MUST BE installed. Failure to comply could result in severe personal injury, death, or substantial property damage.

Check inlet gas supply

NOTICE

CSA or UL listed flexible gas connections

are acceptable, but you must exercise

 

caution to ensure that the line has

 

adequate capacity to allow your boiler

 

to fire at full rate. Consult with local

 

codes for proper installation or service

 

procedures.

3.

Loosen the set screw one (1) full turn from inside the

 

pressure tap on top of the gas valve. Place the tubing of

 

the manometer over the tap once the set screw is

 

loosened as shown in FIG. 7-3.

4.

Slowly turn on the gas supply at the field installed

 

manual gas valve.

￿WARNING

DO NOT adjust gas valve outlet pressure. The gas valve is factory-set for the correct outlet pressure. This setting is suitable for natural gas and propane, requiring no field adjustment. Attempting to alter the gas valve outlet pressure could result in damage to the valve, causing potential severe personal injury, death, or substantial property damage.

5.

Turn the power switch to the “ON” position.

6.

Adjust the temperature set point on the control panel of

 

the SMART SYSTEM control module to call for heat.

7.

Observe the gas supply pressure as the burner fires at

 

100% of rated input. Percent of burner input will be

 

displayed on the control panel.

8.

Ensure inlet pressure is within specified range.

 

Minimum and maximum gas supply pressures are

 

specified in this section of the manual.

The gas piping must be sized for the proper flow and length of pipe, to avoid excessive pressure drop. Both the gas meter and the gas regulator must be properly sized for the total gas load.

If you experience a pressure drop greater than 1 inch w.c., the meter, regulator, or gas line is undersized or in need of service. Perform the steps below when checking inlet gas supply:

1.Turn the main power switch to the “OFF” position.

2.Shut off gas supply at the manual gas valve in the gas piping to the appliance.

50

9.

If gas supply pressure is within normal range and no

 

adjustments are needed, proceed on to Step 11.

10.

If the gas pressure is out of range, contact the gas utility,

 

gas supplier, qualified installer or service agency to

 

determine the necessary steps to provide proper gas

 

pressure to the control.

11.

Turn the power switch to the “OFF” position.

12.

Shut off the gas supply at the manual gas valve in the gas

 

piping to the appliance.

13.

Remove the manometer from the pressure tap on top of

 

the gas valve. Re-tighten the set screw inside the pressure

 

tap.

Image 50
Contents Models 51 Contents When servicing boiler Please read before proceedingKnight Wall Mount Boiler How it works Stainless steel heat exchanger Gas connection pipeModels 51 Ratings Knight Wall Mount Boiler Ahri RatingDetermine boiler location Installation must comply withCloset and alcove installations Before locating the boiler, check1Closet Installation Minimum Required Clearances Wall mounting location PrecautionsVent and air piping Prevent combustion air contaminationAreas likely to have contaminants When using an existing vent system to install a new boilerProducts to avoid When removing a boiler from existing common vent system Gas conversions Prepare boilerRemove boiler from wood pallet Mounting to a concrete wall Mounting the boilerMounting to a wood studded wall Mounting to a metal studded wallDirect venting options Vertical Vent General ventingDirect venting options Sidewall Vent Install vent and combustion air piping Air intake/vent connectionsLength Requirements for installation in CanadaSizing Materials Air inlet pipe materialsModel Kit Number Optional room airAir contamination Primer Material StandardVent fittings Polypropylene Centrotherm InnoFlue SWFlue Stainless steel ventApproved Stainless Steel Vent Manufacturers Make Model Flue Intake Air Adapter TerminationVent/air termination sidewall If using the alternate sidewall terminationSidewall direct venting Determine location2AClearance to Gravity Air Inlets Prepare wall penetrations Prepare wall penetrations Alternate Field Supplied OptionMultiple vent/air terminations 5AMultiple Vent Terminations must also comply with -1ADescription and usage Sidewall termination installationSidewall termination optional concentric vent 8Concentric Vent Dimensional Drawing Sidewall termination optional concentric vent models10Concentric Vent Sidewall Attachment Multiventing sidewall terminationsVertical direct venting Vent/air termination verticalPrepare roof penetrations 2Vertical Terminations with Multiple BoilersVertical termination installation Vertical termination optional concentric ventMultiventing vertical terminations Minimum Combustion AIR TypicalAlternate vertical concentric venting Concentric Venting ArrangementExisting vent as a chase AIR Inlet Flue Exhaust Seal CAP Existing Flue OutletLow water cutoff device Hydronic pipingSystem water piping methods General piping information Chilled water systemNear boiler piping components Near boiler piping connections Circulator sizingPump Size Grundfos ArmstrongVariable speed pump option Smart System / Multi-temperature loop control optionVariable speed pump setup UP26-96 FC/VS IFC VS Stratos 1.25 3 x3Single Boiler Single Temperature Zoned with Circulators Number of Units 5Single Boiler Multiple Temperatures Required Pipe Sizes Model 8Single Boiler Zoned with Valves Model Number of Units 10Single Boiler Non-Zoned Primary/Secondary Piping Connecting gas supply piping Gas connectionsNatural gas Propane GasLength of Pipe in Straight Feet for 1/2 PSI Natural Gas Pipe Capacity ChartCheck inlet gas supply Gas valve replacement Gas PressureLine voltage connections Field wiringInstallation must comply with Low voltage connectionsFlow switch Outdoor temperature sensorLouver proving switch ThermostatSystem supply sensor Alarm contactsWiring of the cascade Boiler management system4Low Voltage Field Wiring Connections Condensate disposal Condensate drainCheck/control water chemistry Freeze protection when usedStart-up Fill and test water systemInspect/fill condensate system Clean/Inspect Trap AssemblyCheck for gas leaks Check thermostat circuits Inspect/check condensate lines and fittingsIf boiler does not start correctly Final checks before starting the boilerStart the boiler Check system and boiler2Operating Instructions Set space heating operation Natural Gas PropaneSet domestic hot water DHW operation Verify DHW modeConfiguration of the cascade How the boiler operates Operating informationGeneral How the control module operatesTemperature control Protection featuresBoiler temperature regulation Outdoor reset operation, if used CascadeSequence of operation Operation DisplayUser Access modesInstaller Knight wall mount boiler control module 1Control PanelCall for Heat Operating information Dial Function Owner maintenance Maintenance Maintenance and annual startupService technician Maintenance Check control settings Check ignition ground wiringCheck all boiler wiring Check expansion tankReview with owner Check flame signalCleaning boiler heat exchanger Heat Exchanger Cleaning Kits Oiled bearing circulatorsDiagrams PC Interface2Wiring Diagram
Related manuals
Manual 16 pages 37.78 Kb