Lochinvar 51-211 operation manual Maintenance Maintenance and annual startup, Service technician

Page 73

Installation & Operation Manual

12 Maintenance Maintenance and annual startup

Table 12A Service and Maintenance Schedules

Service technician

(see the following pages for instructions)

 

General:

 

 

 

 

 

• Address reported problems

 

 

• Inspect interior; clean and vacuum if

 

necessary;

 

 

 

 

• Clean condensate trap and fill with fresh

 

water

 

 

 

 

 

• Check

for

leaks (water, gas,

flue,

 

condensate)

 

 

UP

• Verify flue and air lines in good condition

and sealed tight

 

 

-

 

 

 

 

 

START

• Check

system water

pressure/system

 

 

piping/expansion tank

 

 

ANNUAL

• Check control settings

 

 

• Check ignition and flame sense

 

 

 

 

electrodes (sand off any deposits; clean

 

and reposition)

 

 

 

• Check wiring and connections

 

 

• Perform

start-up

checkout

and

 

performance verification per Section 10

 

of this manual.

 

 

 

• Flame inspection (stable, uniform)

 

 

• Flame signal (at least 10 microamps at

 

high fire)

 

 

 

 

• Clean the heat exchanger if flue

 

temperature is more than 54°F above

 

return water temperature.

 

If combustion or performance indicate need:

Clean heat exchanger

Remove and clean burner using compressed air only

Clean the blower wheel

Owner maintenance

(see the Knight Wall Mount User’s Information

Manual for instructions)

 

• Check boiler area

Daily

• Check pressure/temperature

 

gauge

 

• Check vent piping

 

• Check air piping

Monthly

• Check air and vent termination

 

screens

 

• Check relief valve

 

• Check condensate drain system

 

• Check air vents

 

 

Periodically

• Test low water cutoff (if used)

• Reset button (low water cutoff)

 

 

 

 

• Check boiler piping (gas and

Every

water) for leaks

 

6 months

• Operate relief valve

End

• Shut boiler down (unless boiler

of season

used for domestic hot water)

months

 

73

Image 73
Contents Models 51 Contents Please read before proceeding When servicing boilerStainless steel heat exchanger Gas connection pipe Knight Wall Mount Boiler How it worksModels 51 Knight Wall Mount Boiler Ahri Rating RatingsCloset and alcove installations Installation must comply withDetermine boiler location Before locating the boiler, check1Closet Installation Minimum Required Clearances Vent and air piping PrecautionsWall mounting location Prevent combustion air contaminationProducts to avoid When using an existing vent system to install a new boilerAreas likely to have contaminants When removing a boiler from existing common vent system Remove boiler from wood pallet Prepare boilerGas conversions Mounting to a wood studded wall Mounting the boilerMounting to a concrete wall Mounting to a metal studded wallDirect venting options Sidewall Vent General ventingDirect venting options Vertical Vent Air intake/vent connections Install vent and combustion air pipingSizing Requirements for installation in CanadaLength Air inlet pipe materials MaterialsAir contamination Optional room airModel Kit Number Vent fittings Material StandardPrimer Centrotherm InnoFlue SW PolypropyleneApproved Stainless Steel Vent Manufacturers Make Model Stainless steel ventFlue Flue Intake Air Adapter TerminationSidewall direct venting If using the alternate sidewall terminationVent/air termination sidewall Determine location2AClearance to Gravity Air Inlets Prepare wall penetrations Alternate Field Supplied Option Prepare wall penetrations5AMultiple Vent Terminations must also comply with -1A Multiple vent/air terminationsSidewall termination optional concentric vent Sidewall termination installationDescription and usage Sidewall termination optional concentric vent models 8Concentric Vent Dimensional DrawingMultiventing sidewall terminations 10Concentric Vent Sidewall AttachmentVent/air termination vertical Vertical direct venting2Vertical Terminations with Multiple Boilers Prepare roof penetrationsVertical termination optional concentric vent Vertical termination installationMinimum Combustion AIR Typical Multiventing vertical terminationsConcentric Venting Arrangement Alternate vertical concentric ventingAIR Inlet Flue Exhaust Seal CAP Existing Flue Outlet Existing vent as a chaseSystem water piping methods General piping information Hydronic pipingLow water cutoff device Chilled water systemNear boiler piping components Circulator sizing Near boiler piping connectionsArmstrong Pump Size GrundfosVariable speed pump setup Smart System / Multi-temperature loop control optionVariable speed pump option UP26-96 FC/VS IFC VS Stratos 1.25 3 x3Single Boiler Single Temperature Zoned with Circulators Number of Units 5Single Boiler Multiple Temperatures Required Pipe Sizes Model 8Single Boiler Zoned with Valves Model Number of Units 10Single Boiler Non-Zoned Primary/Secondary Piping Gas connections Connecting gas supply pipingPropane Gas Natural gasCheck inlet gas supply Natural Gas Pipe Capacity ChartLength of Pipe in Straight Feet for 1/2 PSI Gas Pressure Gas valve replacementInstallation must comply with Field wiringLine voltage connections Low voltage connectionsLouver proving switch Outdoor temperature sensorFlow switch ThermostatWiring of the cascade Alarm contactsSystem supply sensor Boiler management system4Low Voltage Field Wiring Connections Condensate drain Condensate disposalStart-up Freeze protection when usedCheck/control water chemistry Fill and test water systemCheck for gas leaks Check thermostat circuits Clean/Inspect Trap AssemblyInspect/fill condensate system Inspect/check condensate lines and fittingsStart the boiler Final checks before starting the boilerIf boiler does not start correctly Check system and boiler2Operating Instructions Natural Gas Propane Set space heating operationConfiguration of the cascade Verify DHW modeSet domestic hot water DHW operation General Operating informationHow the boiler operates How the control module operatesProtection features Temperature controlBoiler temperature regulation Cascade Outdoor reset operation, if usedOperation Display Sequence of operationInstaller Access modesUser 1Control Panel Knight wall mount boiler control moduleCall for Heat Operating information Dial Function Service technician Maintenance Maintenance and annual startupOwner maintenance Maintenance Check all boiler wiring Check ignition ground wiringCheck control settings Check expansion tankCleaning boiler heat exchanger Check flame signalReview with owner Oiled bearing circulators Heat Exchanger Cleaning KitsPC Interface Diagrams2Wiring Diagram
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