GE Complete Guide to Fuji AF-300 Drive Manual for Optimal Performance

Page 10

Preface

Thank you for purchasing our AF-300C11 series drive. This product is used to drive a 3phase electrical motor at variable speed. Incorrect use of this product may result in personal injury and/or property damage. Read all operating instructions before using this device. Since this manual does not cover the use of option boards, etc., refer to relevant manuals for option operations.

These instructions do not purport to cover all details or variations in equipment, nor to provide for every pos- sible contingency to be met during installation, operation, and maintenance. Should further information be desired or should particular problems arise that are not covered sufficiently for the purchaser's purpose, the matter should be referred to GE Fuji, Technical Service.

NOTE: The terms "inverter". "controller", and "drive are sometimes used interchangeably throughout the in- dustry. We will use the term "drive" in this document.

AF-300C11 " and XSD" are trademarks of the General Electric Company. Energy Saver is a registered trademark of the General Electric Company.

NOTE: Always read the complete instructions prior to applying power or troubleshooting the equipment and follow all procedures step by step.

-8-

Image 10

Contents AF-300 C11 TM Table of Contents Safety Instructions Page Compliance with low voltage directive in EU There is a risk of fire Drive may be dropped causing injuryInstructions on use Otherwise fire could occurOtherwise electric shock or fire could occur Instructions on wiringOtherwise, fire could occur Otherwise electric shock could occurThere is a risk of accidents Instructions on operationOtherwise accident could occur Otherwise burns could occurOtherwise electric shock or injury could occur Instruction on maintenance/inspection, and replacementGeneral instructions Preface Factory Installed Options Input PhasesHorsepower GE Product Code AF-300 Drive Family Input Voltage230VAC, 3 phase, 50/60Hz Input 230VAC, Single phase, 50/60Hz InputBefore Using This Product Receiving InspectionsAppearance Handling the Product Storage and transportation Storage precautionsCarrying 1 Storage and transportation environmentAF-300C11 Installation and Connection10 cm 1 Operating environmentConnection 1Basic connectionOtherwise electric shock and fire could occur Connecting the main circuit and ground terminals 1 Functions of main circuit and ground terminalsConnection diagram Connecting the control terminalsCutting of barrier -3-2 Connection of DC reactor 4 Surge absorber connection diagram 7 Control terminal block arrangement 2 Functions of control circuit terminals FWDDX+ Connection examples 200 to 50/60Hz Mccb Fuse Connection to PLC when analog signal is input from PLC Leakage current Harmonic componentNoise OthersOperation Method OperationInspection and Preparation before Operation 1 General operation method1 Running command Trial RunKeypad Panel Names and FunctionsOperating Keypad Panel Is pressed at the same time asProcedure Display Press Fundamental functions Selecting FunctionFunction Selection List 1 Table of Function Selection List 30Ry operation mode Excited when tripped Normally excited Carrier freq 75kHz is set when 0 is specified Sound toneVoltage adjust To 10.0minX3 terminal function Tions Extension Terminal FunctionsControl Functions of Frequency Jump frequencyMotor Parameters High Performance FunctionsOptional Functions Serial communication optionDetails of Each Function F00 Data protectionF01 Otherwise injuries could occurMotor runs when F02 Operation methodKey is pressed and decelerates-to-stop when GE Start Software Selection During Terminal Operation F03 Maximum output frequency This function sets the maximum output frequencyF06 F04 Base frequencyF05 F07F10 F11 Electronic thermal O/L relay Select F09 Torque boostElectronic thermal O/L relayLevel F12 Electronic thermal O/L relay thermal time constant Operating time? ì? ? ŒcharacteristicsÀ Á Set with F12F15 Frequency limiter High F14 Restart mode after momentary power failurePhase input Single Phase Input F16 Frequency limiter LowBias positive F17 Gain For frequency setting signalF18 Bias frequency Bias negative 20mAdcF21 F20 DC injection brake Starting frequencyF22 DC injection brakeBraking time F24 F23 Starting frequencyF25 Stop frequency F26 Motor sound carrier freqF27 Motor sound sound tone F30 FM terminal voltage adjustF31 FM terminal Function F36 30Ry operation mode Normal Tripped OperationX2 terminal function E01 E02 E03X1 terminal function X3 terminal functionFrom previous C01 C02 C03 Jump frequency 1, 2 C07 Multistep frequency settingP00 Motor characteristics C04 Jump frequency HysteresisH01 Operation time H02 Trip historyData initialization H04 Auto ResetH20 PID control Mode select H03H23 PID control I-gain H21 PID control Feedback signalH22 PID control P-gain H25 PID control Feedback filterRS485 RTU communication O00 Option selectionOptional RS485 serial communication unit List of protective functions Protective Function1 List of Protective Functions Alarm output Trip Alarm ResetKeypad panel Normal display Alarm display Display Otherwise fire could occurCase of tripping TroubleshootingLoad excessive? Consider using DC Power supply voltage within specified value?Does OU activate when load is removed OvervoltageOUHeat sink overheat- ing OH1 Is electronic thermal O/L relay setting correct? Drive overload OLU or motor overload OLProbable faulty drive. Contact GE Fuji Set o00 to Noise source nearby?Input phase failure Lin and imbalance Connect the input wires correctlyMotor does not start When motor rotates but the speed does not change Setting too low?To 0? When motor stalls during accelerationMotor generates ab Function change is disabled Normal heat Set F00 toPeriodic Inspection Maintenance and InspectionDaily Inspection There is danger of electric shockDiscoloration and distortion Visual Not abnormal 1 Periodic inspection listElectrolyte leakage Visual Not abnormal More Overheating? Is off 2Tighten more 3Visual inspection Electrical measurements in the Main Circuit Three-phaseSingle -phase 1 Meter for measuring the main circuit+ + Case of 3-phase input seriesInput series Motor SupplyInquiries about Products and Product Warranty 6Warranty Service Warranty CoverageIN-WARRANTY Failure Checklist Specifications Standard SpecificationsDrive output capacity kVA at Common specifications RUN StopPage Page Page Dimensions 00.2 2 68 17.2 D 00.2 Terminal Terminal 1 M2.5 00.2 2 Built-in Options OptionsExternal Options 1 External Options Applicable DC reactors Connection methodGeneral PrecautionsCompliance with standards L1/L L2/N L1/R L2/S L3/T P1 + N- U THR CMGeneral General Electromagnetic Compatibility EMCRFI Filters 1 RFI filters Dimensions Ferrite Ring DimensionsPage 1 Recommended Installation 2 Recommended installation detail inside the enclosure GE Fuji Drives USA, Inc Roanoke Blvd. Suite