GE AF-300, C11 manual Maintenance and Inspection, Daily Inspection, Periodic Inspection

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8 Maintenance and Inspection

Execute the daily inspection and periodic inspection for preventing a fault and ensuring long-term reliability.

Note the following regarding the work.

8-1 Daily Inspection

During the operation and conduction, the visual inspection for abnormal operation is executed from the outside without removing the covers.

Inspections are usually done to check the following:

1)The expected performance (satisfying the standard specification) is obtained.

2)The environment satisfies the standard specification.

3)The keypad panel display is normal.

4)There are no abnormal sound, vibrations or unpleasant odors.

5)There are no overheating marks or discoloration.

8-2 Periodic Inspection

The periodic inspection must be executed after stopping the operation and cutting off the power source and re- moving the surface cover.

After power-off, time is needed for the smoothing capacitors in the DC section in the main circuit to discharge. To prevent electric shock, make sure that the voltage falls down to the safety value (25Vdc and below) using a multimeter after the charge lamp (CRG) goes off.

!WARNING

1.Start inspection five minutes or more after turning off the power supply. (Check that the charge lamp (CRG) goes off, and check the voltage is 25V dc or below between terminals P(+) and N(-)

There is danger of electric shock.

2.Only the designated person can perform the maintenance and replace components (Take off any metal objects such as a watch or ring.)

(Use insulated tools.)

3.Never modify the drive.

There is danger of electric shock or injury.

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Contents AF-300 C11 TM Table of Contents Safety Instructions Page Compliance with low voltage directive in EU Drive may be dropped causing injury Instructions on useThere is a risk of fire Otherwise fire could occurInstructions on wiring Otherwise, fire could occurOtherwise electric shock or fire could occur Otherwise electric shock could occurInstructions on operation Otherwise accident could occurThere is a risk of accidents Otherwise burns could occurInstruction on maintenance/inspection, and replacement Otherwise electric shock or injury could occurGeneral instructions Preface Input Phases HorsepowerFactory Installed Options GE Product Code AF-300 Drive Family Input Voltage230VAC, 3 phase, 50/60Hz Input 230VAC, Single phase, 50/60Hz InputBefore Using This Product Receiving InspectionsAppearance Handling the Product Storage precautions CarryingStorage and transportation 1 Storage and transportation environmentInstallation and Connection 10 cmAF-300C11 1 Operating environment1Basic connection ConnectionOtherwise electric shock and fire could occur Connecting the main circuit and ground terminals 1 Functions of main circuit and ground terminalsConnecting the control terminals Connection diagramCutting of barrier -3-2 Connection of DC reactor 4 Surge absorber connection diagram 7 Control terminal block arrangement 2 Functions of control circuit terminals FWDDX+ Connection examples 200 to 50/60Hz Mccb Fuse Connection to PLC when analog signal is input from PLC Harmonic component NoiseLeakage current OthersOperation Inspection and Preparation before OperationOperation Method 1 General operation method1 Running command Trial RunKeypad Panel Names and FunctionsOperating Keypad Panel Is pressed at the same time asProcedure Display Press Selecting Function Fundamental functionsFunction Selection List 1 Table of Function Selection List Carrier freq 75kHz is set when 0 is specified Sound tone Voltage adjust30Ry operation mode Excited when tripped Normally excited To 10.0minExtension Terminal Functions Control Functions of FrequencyX3 terminal function Tions Jump frequencyMotor Parameters High Performance FunctionsOptional Functions Serial communication optionF00 Data protection F01Details of Each Function Otherwise injuries could occurF02 Operation method Motor runs whenKey is pressed and decelerates-to-stop when GE Start Software Selection During Terminal Operation F03 Maximum output frequency This function sets the maximum output frequencyF04 Base frequency F05F06 F07F09 Torque boost F10 F11 Electronic thermal O/L relay SelectElectronic thermal O/L relayLevel F12 Electronic thermal O/L relay thermal time constant Operating time? ì? ? ŒcharacteristicsÀ Á Set with F12F14 Restart mode after momentary power failure Phase input Single Phase InputF15 Frequency limiter High F16 Frequency limiter LowF17 Gain For frequency setting signal F18 Bias frequencyBias positive Bias negative 20mAdcF20 DC injection brake Starting frequency F21F22 DC injection brakeBraking time F23 Starting frequency F25 Stop frequencyF24 F26 Motor sound carrier freqF30 FM terminal voltage adjust F27 Motor sound sound toneF31 FM terminal Function F36 30Ry operation mode Normal Tripped OperationE01 E02 E03 X1 terminal functionX2 terminal function X3 terminal functionFrom previous C07 Multistep frequency setting P00 Motor characteristicsC01 C02 C03 Jump frequency 1, 2 C04 Jump frequency HysteresisH01 Operation time H02 Trip historyH04 Auto Reset H20 PID control Mode selectData initialization H03H21 PID control Feedback signal H22 PID control P-gainH23 PID control I-gain H25 PID control Feedback filterO00 Option selection RS485 RTU communicationOptional RS485 serial communication unit Protective Function List of protective functions1 List of Protective Functions Alarm Reset Keypad panel Normal display Alarm display DisplayAlarm output Trip Otherwise fire could occurTroubleshooting Case of trippingLoad excessive? Power supply voltage within specified value? Does OU activate when load is removedConsider using DC OvervoltageOUHeat sink overheat- ing OH1 Is electronic thermal O/L relay setting correct? Drive overload OLU or motor overload OLProbable faulty drive. Contact GE Fuji Set o00 to Noise source nearby?Input phase failure Lin and imbalance Connect the input wires correctlyMotor does not start When motor rotates but the speed does not change Setting too low?When motor stalls during acceleration Motor generates ab Function change is disabled Normal heatTo 0? Set F00 toMaintenance and Inspection Daily InspectionPeriodic Inspection There is danger of electric shock1 Periodic inspection list Discoloration and distortion Visual Not abnormalElectrolyte leakage Visual Not abnormal More Overheating? Is off 2Tighten more 3Visual inspection Three-phase Single -phaseElectrical measurements in the Main Circuit 1 Meter for measuring the main circuitCase of 3-phase input series Input series+ + Motor SupplyInquiries about Products and Product Warranty 6Warranty Service Warranty CoverageIN-WARRANTY Failure Checklist Specifications Standard SpecificationsDrive output capacity kVA at Common specifications RUN StopPage Page Page Dimensions 00.2 2 68 17.2 D 00.2 Terminal Terminal 1 M2.5 00.2 2 Options Built-in OptionsExternal Options 1 External Options Applicable DC reactors Connection methodPrecautions Compliance with standardsGeneral L1/L L2/N L1/R L2/S L3/T P1 + N- U THR CMGeneral Electromagnetic Compatibility EMC GeneralRFI Filters 1 RFI filters Dimensions Ferrite Ring DimensionsPage 1 Recommended Installation 2 Recommended installation detail inside the enclosure GE Fuji Drives USA, Inc Roanoke Blvd. Suite