GE C11, AF-300 manual Troubleshooting, Case of tripping, Load excessive?

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7 Troubleshooting

7-1 In case of tripping

In the event the drive tripping, diagnose by the help of the alarm display as shown below.

(1) Overcurrent (OC)

Overcurrent dur-	Overcurrent during	Overcurrent while run-
ing acceleration	deceleration OC2	ning at constant speed
OC1		OC3

No

Can torque boost amount be re- duced?

yes

Reduce torque boost amount.

Prolong time set- ting.

yes

Are the motor connecting terminal (U,V,W) short-circuited or grounded?

No

No

No

yes

Load excessive?

No

No

No

No

Torque boost amount

Deceleration time

correct?

setting too short

compared with load?

yes

Has load changed

No

Acceleration time

suddenly?

setting too short

No

yes

yes

compared with load?

yes

Can the deceleration

yes

yes

time setting be pro-

Can the acceleration

longed?

time setting be pro-

longed?

No

No

Remove short-circuit or ground.

Reduce load or expand drive capacity.

Faulty drive or error because of noise. Con- tact GE Fuji.

Prolong time setting.

	Reduce load or ex-		Braking method		Suppress load fluctuation
	pand drive capacity.		needs investigation.		Suppress load fluctuation
	pand drive capacity.		needs investigation.		or expand drive capacity.
			Consult with GE Fuji.		or expand drive capacity.
			Consult with GE Fuji.

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Contents AF-300 C11 TM Table of Contents Safety Instructions Page Compliance with low voltage directive in EU Otherwise fire could occur Drive may be dropped causing injuryInstructions on use There is a risk of fireOtherwise electric shock could occur Instructions on wiringOtherwise, fire could occur Otherwise electric shock or fire could occurOtherwise burns could occur Instructions on operationOtherwise accident could occur There is a risk of accidentsInstruction on maintenance/inspection, and replacement Otherwise electric shock or injury could occurGeneral instructions Preface GE Product Code AF-300 Drive Family Input Voltage Input PhasesHorsepower Factory Installed Options230VAC, Single phase, 50/60Hz Input 230VAC, 3 phase, 50/60Hz InputReceiving Inspections Before Using This ProductAppearance Handling the Product 1 Storage and transportation environment Storage precautionsCarrying Storage and transportation1 Operating environment Installation and Connection10 cm AF-300C111Basic connection ConnectionOtherwise electric shock and fire could occur 1 Functions of main circuit and ground terminals Connecting the main circuit and ground terminalsConnecting the control terminals Connection diagramCutting of barrier -3-2 Connection of DC reactor 4 Surge absorber connection diagram 7 Control terminal block arrangement FWD 2 Functions of control circuit terminalsDX+ Connection examples 200 to 50/60Hz Mccb Fuse Connection to PLC when analog signal is input from PLC Others Harmonic componentNoise Leakage current1 General operation method OperationInspection and Preparation before Operation Operation MethodTrial Run 1 Running commandNames and Functions Keypad PanelIs pressed at the same time as Operating Keypad PanelProcedure Display Press Selecting Function Fundamental functionsFunction Selection List 1 Table of Function Selection List To 10.0min Carrier freq 75kHz is set when 0 is specified Sound toneVoltage adjust 30Ry operation mode Excited when tripped Normally excitedJump frequency Extension Terminal FunctionsControl Functions of Frequency X3 terminal function TionsHigh Performance Functions Motor ParametersSerial communication option Optional FunctionsOtherwise injuries could occur F00 Data protectionF01 Details of Each FunctionF02 Operation method Motor runs whenKey is pressed and decelerates-to-stop when GE Start Software Selection During Terminal Operation This function sets the maximum output frequency F03 Maximum output frequencyF07 F04 Base frequencyF05 F06F09 Torque boost F10 F11 Electronic thermal O/L relay SelectElectronic thermal O/L relayLevel F12 Electronic thermal O/L relay thermal time constant Set with F12 Operating time? ì? ? ŒcharacteristicsÀ ÁF16 Frequency limiter Low F14 Restart mode after momentary power failurePhase input Single Phase Input F15 Frequency limiter HighBias negative 20mAdc F17 Gain For frequency setting signalF18 Bias frequency Bias positiveF20 DC injection brake Starting frequency F21F22 DC injection brakeBraking time F26 Motor sound carrier freq F23 Starting frequencyF25 Stop frequency F24F30 FM terminal voltage adjust F27 Motor sound sound toneF31 FM terminal Function Normal Tripped Operation F36 30Ry operation modeX3 terminal function E01 E02 E03X1 terminal function X2 terminal functionFrom previous C04 Jump frequency Hysteresis C07 Multistep frequency settingP00 Motor characteristics C01 C02 C03 Jump frequency 1, 2H02 Trip history H01 Operation timeH03 H04 Auto ResetH20 PID control Mode select Data initializationH25 PID control Feedback filter H21 PID control Feedback signalH22 PID control P-gain H23 PID control I-gainO00 Option selection RS485 RTU communicationOptional RS485 serial communication unit Protective Function List of protective functions1 List of Protective Functions Otherwise fire could occur Alarm ResetKeypad panel Normal display Alarm display Display Alarm output TripTroubleshooting Case of trippingLoad excessive? OvervoltageOU Power supply voltage within specified value?Does OU activate when load is removed Consider using DCHeat sink overheat- ing OH1 Drive overload OLU or motor overload OL Is electronic thermal O/L relay setting correct?Noise source nearby? Probable faulty drive. Contact GE Fuji Set o00 toConnect the input wires correctly Input phase failure Lin and imbalanceMotor does not start Setting too low? When motor rotates but the speed does not changeSet F00 to When motor stalls during accelerationMotor generates ab Function change is disabled Normal heat To 0?There is danger of electric shock Maintenance and InspectionDaily Inspection Periodic Inspection1 Periodic inspection list Discoloration and distortion Visual Not abnormalElectrolyte leakage Visual Not abnormal More Overheating? Is off 2Tighten more 3Visual inspection 1 Meter for measuring the main circuit Three-phaseSingle -phase Electrical measurements in the Main CircuitMotor Supply Case of 3-phase input seriesInput series + +Inquiries about Products and Product Warranty Warranty Coverage 6Warranty ServiceIN-WARRANTY Failure Checklist Standard Specifications SpecificationsDrive output capacity kVA at RUN Stop Common specificationsPage Page Page Dimensions 00.2 2 68 17.2 D 00.2 Terminal Terminal 1 M2.5 00.2 2 Options Built-in OptionsExternal Options 1 External Options Connection method Applicable DC reactorsL1/L L2/N L1/R L2/S L3/T P1 + N- U THR CM PrecautionsCompliance with standards GeneralGeneral Electromagnetic Compatibility EMC GeneralRFI Filters Ferrite Ring Dimensions 1 RFI filters DimensionsPage 1 Recommended Installation 2 Recommended installation detail inside the enclosure GE Fuji Drives USA, Inc Roanoke Blvd. Suite