GE C11, AF-300 manual Instruction on maintenance/inspection, and replacement, General instructions

Page 9

Instruction on maintenance/inspection, and replacement

!WARNING

1.Do not commence inspection work until at least five minutes after the power has been turned off (open).

(In addition, make sure that the charge lamp has gone off and check that the DC voltage between terminals P(+) and N(-) does not exceed 25V DC.)

Otherwise electric shock could occur.

2.Only qualified personnel should perform maintenance and inspection or replacement opera- tions.

(Take off all metal objects (watch, ring, etc.) before starting.) (Use well-insulated tools.)

Otherwise electric shock or injury could occur.

3.Never modify the product,

otherwise electric shock or injury could occur.

Instruction on disposal

!CAUTION

1.Since this product contains lead solder, it must be treated as industrial waste when it is disposed of. Entrust it to a waste processing company when disposing it.

General instructions

1.The figures in this operation manual may show the drive with covers and safety screens re- moved to explain the structure in details. Therefore, be sure to replace the covers and screens to their original positions and operate the drive according to the instruction manual.

-7-

Image 9

Contents AF-300 C11 TM Table of Contents Safety Instructions Page Compliance with low voltage directive in EU Instructions on use Drive may be dropped causing injuryThere is a risk of fire Otherwise fire could occurOtherwise, fire could occur Instructions on wiringOtherwise electric shock or fire could occur Otherwise electric shock could occurOtherwise accident could occur Instructions on operationThere is a risk of accidents Otherwise burns could occurInstruction on maintenance/inspection, and replacement Otherwise electric shock or injury could occurGeneral instructions Preface Horsepower Input PhasesFactory Installed Options GE Product Code AF-300 Drive Family Input Voltage230VAC, Single phase, 50/60Hz Input 230VAC, 3 phase, 50/60Hz InputReceiving Inspections Before Using This ProductAppearance Handling the Product Carrying Storage precautionsStorage and transportation 1 Storage and transportation environment10 cm Installation and ConnectionAF-300C11 1 Operating environment1Basic connection ConnectionOtherwise electric shock and fire could occur 1 Functions of main circuit and ground terminals Connecting the main circuit and ground terminalsConnecting the control terminals Connection diagramCutting of barrier -3-2 Connection of DC reactor 4 Surge absorber connection diagram 7 Control terminal block arrangement FWD 2 Functions of control circuit terminalsDX+ Connection examples 200 to 50/60Hz Mccb Fuse Connection to PLC when analog signal is input from PLC Noise Harmonic componentLeakage current OthersInspection and Preparation before Operation OperationOperation Method 1 General operation methodTrial Run 1 Running commandNames and Functions Keypad PanelIs pressed at the same time as Operating Keypad PanelProcedure Display Press Selecting Function Fundamental functionsFunction Selection List 1 Table of Function Selection List Voltage adjust Carrier freq 75kHz is set when 0 is specified Sound tone30Ry operation mode Excited when tripped Normally excited To 10.0minControl Functions of Frequency Extension Terminal FunctionsX3 terminal function Tions Jump frequencyHigh Performance Functions Motor ParametersSerial communication option Optional FunctionsF01 F00 Data protectionDetails of Each Function Otherwise injuries could occurF02 Operation method Motor runs whenKey is pressed and decelerates-to-stop when GE Start Software Selection During Terminal Operation This function sets the maximum output frequency F03 Maximum output frequencyF05 F04 Base frequencyF06 F07F09 Torque boost F10 F11 Electronic thermal O/L relay SelectElectronic thermal O/L relayLevel F12 Electronic thermal O/L relay thermal time constant Set with F12 Operating time? ì? ? ŒcharacteristicsÀ ÁPhase input Single Phase Input F14 Restart mode after momentary power failureF15 Frequency limiter High F16 Frequency limiter LowF18 Bias frequency F17 Gain For frequency setting signalBias positive Bias negative 20mAdcF20 DC injection brake Starting frequency F21F22 DC injection brakeBraking time F25 Stop frequency F23 Starting frequencyF24 F26 Motor sound carrier freqF30 FM terminal voltage adjust F27 Motor sound sound toneF31 FM terminal Function Normal Tripped Operation F36 30Ry operation modeX1 terminal function E01 E02 E03X2 terminal function X3 terminal functionFrom previous P00 Motor characteristics C07 Multistep frequency settingC01 C02 C03 Jump frequency 1, 2 C04 Jump frequency HysteresisH02 Trip history H01 Operation timeH20 PID control Mode select H04 Auto ResetData initialization H03H22 PID control P-gain H21 PID control Feedback signalH23 PID control I-gain H25 PID control Feedback filterO00 Option selection RS485 RTU communicationOptional RS485 serial communication unit Protective Function List of protective functions1 List of Protective Functions Keypad panel Normal display Alarm display Display Alarm ResetAlarm output Trip Otherwise fire could occurTroubleshooting Case of trippingLoad excessive? Does OU activate when load is removed Power supply voltage within specified value?Consider using DC OvervoltageOUHeat sink overheat- ing OH1 Drive overload OLU or motor overload OL Is electronic thermal O/L relay setting correct?Noise source nearby? Probable faulty drive. Contact GE Fuji Set o00 toConnect the input wires correctly Input phase failure Lin and imbalanceMotor does not start Setting too low? When motor rotates but the speed does not changeMotor generates ab Function change is disabled Normal heat When motor stalls during accelerationTo 0? Set F00 toDaily Inspection Maintenance and InspectionPeriodic Inspection There is danger of electric shock1 Periodic inspection list Discoloration and distortion Visual Not abnormalElectrolyte leakage Visual Not abnormal More Overheating? Is off 2Tighten more 3Visual inspection Single -phase Three-phaseElectrical measurements in the Main Circuit 1 Meter for measuring the main circuitInput series Case of 3-phase input series+ + Motor SupplyInquiries about Products and Product Warranty Warranty Coverage 6Warranty ServiceIN-WARRANTY Failure Checklist Standard Specifications SpecificationsDrive output capacity kVA at RUN Stop Common specificationsPage Page Page Dimensions 00.2 2 68 17.2 D 00.2 Terminal Terminal 1 M2.5 00.2 2 Options Built-in OptionsExternal Options 1 External Options Connection method Applicable DC reactorsCompliance with standards PrecautionsGeneral L1/L L2/N L1/R L2/S L3/T P1 + N- U THR CMGeneral Electromagnetic Compatibility EMC GeneralRFI Filters Ferrite Ring Dimensions 1 RFI filters DimensionsPage 1 Recommended Installation 2 Recommended installation detail inside the enclosure GE Fuji Drives USA, Inc Roanoke Blvd. Suite