GE C11, AF-300 manual IN-WARRANTY Failure Checklist

Page 79

IN-WARRANTY FAILURE CHECKLIST

To assist with warranty troubleshooting, the following information is required. This data is needed to evaluate the

cause in an effort to eliminate any further failures.

Model No.:_____________________________________________________________

Serial No.:____________________________________________________________

Start-Up Date:_________________________________________________________

Failure Date:__________________________________________________________

Status When Failure Occurred (check one):

Power-Up___________ Running____________ Accel__________ Decel__________

Explanation of Failure ________________________________________________

Application Information (check Yes or No)

 

Input Transformer:

Yes______ No______

If Yes:

KVA____________________________

 

L1 Volts______ L2 Volts______ L3 Volts______

Power Factor Correction Capacitors:

Yes______ No______

 

If Yes: Microfarrad_______________

 

Other Equipment on Same Power

Yes______ No______

If Yes, what?

 

 

 

Line Reactor on Input

Yes______

No______

 

Input Starter

Yes______

No______

 

Output Starter

Yes______

No______

 

Motor Overloads

Yes______

No______

Control Terminals Used (circle if used)

30A

30B

30C

FM

X1

X2

X3

FWD

REV

CM

11

12

13

C1

Function Codes Different From Factory Settings

Function Code

Setting

Function Code

Setting

Failure Message (see Section 4)

Latest Fault_____________ Previous Faults: No Message_________

Hz_________________

1._______________

A__________________

2._______________

V__________________

3._______________

After all of the Checklist information is acquired, contact the following number for assistance: (540) 387-5739 When returning failed parts, reference the C----# on the shipping documents that came with the replacement parts

and ship failed parts to: GE Fuji Drives USA, Inc. · Attn: Product Service Dept. · Rm 191 · 1501 Roanoke Boule- vard · Salem. VA 24153

(Marked C----#)

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Image 79
Contents AF-300 C11 TM Table of Contents Safety Instructions Page Compliance with low voltage directive in EU Otherwise fire could occur Drive may be dropped causing injuryInstructions on use There is a risk of fireOtherwise electric shock could occur Instructions on wiringOtherwise, fire could occur Otherwise electric shock or fire could occurOtherwise burns could occur Instructions on operationOtherwise accident could occur There is a risk of accidentsOtherwise electric shock or injury could occur Instruction on maintenance/inspection, and replacementGeneral instructions Preface GE Product Code AF-300 Drive Family Input Voltage Input PhasesHorsepower Factory Installed Options230VAC, Single phase, 50/60Hz Input 230VAC, 3 phase, 50/60Hz InputReceiving Inspections Before Using This ProductAppearance Handling the Product 1 Storage and transportation environment Storage precautionsCarrying Storage and transportation1 Operating environment Installation and Connection10 cm AF-300C11Connection 1Basic connectionOtherwise electric shock and fire could occur 1 Functions of main circuit and ground terminals Connecting the main circuit and ground terminalsConnection diagram Connecting the control terminalsCutting of barrier -3-2 Connection of DC reactor 4 Surge absorber connection diagram 7 Control terminal block arrangement FWD 2 Functions of control circuit terminalsDX+ Connection examples 200 to 50/60Hz Mccb Fuse Connection to PLC when analog signal is input from PLC Others Harmonic componentNoise Leakage current1 General operation method OperationInspection and Preparation before Operation Operation MethodTrial Run 1 Running commandNames and Functions Keypad PanelIs pressed at the same time as Operating Keypad PanelProcedure Display Press Fundamental functions Selecting FunctionFunction Selection List 1 Table of Function Selection List To 10.0min Carrier freq 75kHz is set when 0 is specified Sound toneVoltage adjust 30Ry operation mode Excited when tripped Normally excitedJump frequency Extension Terminal FunctionsControl Functions of Frequency X3 terminal function TionsHigh Performance Functions Motor ParametersSerial communication option Optional FunctionsOtherwise injuries could occur F00 Data protectionF01 Details of Each FunctionMotor runs when F02 Operation methodKey is pressed and decelerates-to-stop when GE Start Software Selection During Terminal Operation This function sets the maximum output frequency F03 Maximum output frequencyF07 F04 Base frequencyF05 F06F10 F11 Electronic thermal O/L relay Select F09 Torque boostElectronic thermal O/L relayLevel F12 Electronic thermal O/L relay thermal time constant Set with F12 Operating time? ì? ? ŒcharacteristicsÀ ÁF16 Frequency limiter Low F14 Restart mode after momentary power failurePhase input Single Phase Input F15 Frequency limiter HighBias negative 20mAdc F17 Gain For frequency setting signalF18 Bias frequency Bias positiveF21 F20 DC injection brake Starting frequencyF22 DC injection brakeBraking time F26 Motor sound carrier freq F23 Starting frequencyF25 Stop frequency F24F27 Motor sound sound tone F30 FM terminal voltage adjustF31 FM terminal Function Normal Tripped Operation F36 30Ry operation modeX3 terminal function E01 E02 E03X1 terminal function X2 terminal functionFrom previous C04 Jump frequency Hysteresis C07 Multistep frequency settingP00 Motor characteristics C01 C02 C03 Jump frequency 1, 2H02 Trip history H01 Operation timeH03 H04 Auto ResetH20 PID control Mode select Data initializationH25 PID control Feedback filter H21 PID control Feedback signalH22 PID control P-gain H23 PID control I-gainRS485 RTU communication O00 Option selectionOptional RS485 serial communication unit List of protective functions Protective Function1 List of Protective Functions Otherwise fire could occur Alarm ResetKeypad panel Normal display Alarm display Display Alarm output TripCase of tripping TroubleshootingLoad excessive? OvervoltageOU Power supply voltage within specified value?Does OU activate when load is removed Consider using DCHeat sink overheat- ing OH1 Drive overload OLU or motor overload OL Is electronic thermal O/L relay setting correct?Noise source nearby? Probable faulty drive. Contact GE Fuji Set o00 toConnect the input wires correctly Input phase failure Lin and imbalanceMotor does not start Setting too low? When motor rotates but the speed does not changeSet F00 to When motor stalls during accelerationMotor generates ab Function change is disabled Normal heat To 0?There is danger of electric shock Maintenance and InspectionDaily Inspection Periodic InspectionDiscoloration and distortion Visual Not abnormal 1 Periodic inspection listElectrolyte leakage Visual Not abnormal More Overheating? Is off 2Tighten more 3Visual inspection 1 Meter for measuring the main circuit Three-phaseSingle -phase Electrical measurements in the Main CircuitMotor Supply Case of 3-phase input seriesInput series + +Inquiries about Products and Product Warranty Warranty Coverage 6Warranty ServiceIN-WARRANTY Failure Checklist Standard Specifications SpecificationsDrive output capacity kVA at RUN Stop Common specificationsPage Page Page Dimensions 00.2 2 68 17.2 D 00.2 Terminal Terminal 1 M2.5 00.2 2 Built-in Options OptionsExternal Options 1 External Options Connection method Applicable DC reactorsL1/L L2/N L1/R L2/S L3/T P1 + N- U THR CM PrecautionsCompliance with standards GeneralGeneral General Electromagnetic Compatibility EMCRFI Filters Ferrite Ring Dimensions 1 RFI filters DimensionsPage 1 Recommended Installation 2 Recommended installation detail inside the enclosure GE Fuji Drives USA, Inc Roanoke Blvd. Suite