Burnham 101008-01R1-2/07 manual Assembly of Stainless Steel Venting

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D. Assembly of Stainless Steel Venting

CAUTION

Vent systems made by Heat Fab, Protech, and Z-Flex rely on gaskets for proper sealing. When these vent systems are used, take the following precautions:

Make sure that gasket is in position and undamaged in the female end of the pipe.

Make sure that both the male and female pipes are free of damage prior to assembly.

Only cut vent pipe as permitted by the vent manufacturer in accordance with their instructions. When pipe is cut, cut end must be square and carefully de burred prior to assembly.

1)General Assembly Notes:

a) Where the use of “silicone” is called for in the following instructions, use GE RTV 106 for the vent collar. Air inlet piping sections are sealed with any general-purpose silicone sealant such as GE RTV102. PVC air inlet piping sections are connected with PVC cement.

b) Longitudinal welded seams should not be placed at the bottom of horizontal sections of exhaust pipe. c) Do not drill holes in vent pipe.

d) Do not attempt to mix vent components of different vent system manufacturers.

2)Mounting Stainless steel vent collar -The use of stainless steel venting requires the stainless steel vent collar which replaces the 80/125mm concentric collar supplied with the boiler. To install the stainless steel vent collar:

a) Remove the six #10 sheet metal screws which attach the 80/125mm collar to the boiler.

b) Remove the collar from the boiler (this may be easier if a twisting motion is applied to the collar while removing it.

c) Lubricate the brown gasket in the female end of the plastic vent stub (inside the boiler) with a few drops of water.

d) Push the stainless steel vent collar onto the boiler with a slight twisting motion. Make sure that the stainless steel vent adaptor is inserted at least 1” into the boiler stub.

e) Secure the collar flange to the top of the boiler with the sheet metal screws removed in Step (a).

Figure 7.16: Installation of Stainless Steel Vent Collar

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Contents Freedom Table of Contents Product Description SpecificationsII Specifications Maximum Vent LengthsIV Locating the Boiler III Before InstallingClearances To Combustible Or Non-combustible Material Clearances from Vent Piping to Combustible Construction Wall Mounting Mounting The BoilerFloor Mounting Wall Mounting Hole Locations Boiler Mounting/Hardware VI Air for Ventilation Page Vent System Design VII VentingPage Or PVC Summary of Horizontal Venting OptionsHorizontal Concentric Venting Vent Option Size Vent U.S. Boiler Concentric Vent Components Vent Option6c Positioning Vent Terminal Under Overhangs VENT/ AIR Intake Fitting Equivalent Length Roof Summary of Vertical Venting OptionsNever Common Vent a FCM Boiler with Other Appliances Removing an Existing Boiler From a Common ChimneyAssembly of U.S. Boiler 60/100mm Concentric Venting 11 Dimension L 12 Cutting Outer Pipe 14 Preparing Terminal Section for Installation in the Wall 16 Installation of Stainless Steel Vent Collar Assembly of Stainless Steel Venting17a Star-34 Connection to Vent Collar 18 Z-Vent III Connection to Vent Collar 19 SAF-T Vent EZ Seal Connection to Vent Collar 20 FasNSeal Connection to Vent Collar Condensate Trap and Drain Line 21 Condensate Piping Arrangement Gas Connection To Boiler Viii Gas PipingIX System Piping General System Piping PrecautionsSystem Design Flow Requirements Through BoilerMethod 1 Primary/Secondary Piping Piping Method #1 Heat Only Piping Method #1 Heat + Indirect Water Heater 4b Piping Method #1 Indirect Water Heater Loop Piping Shaded Pipe and Circulator Sizing for Indirect Water Heater Loop Pipe and Circulator Sizing for Boiler LoopFitting Equivalent Lengths Boiler Head Loss Standard Piping Installation RequirementsPiping for Special Situations 11 Chiller Piping Wiring Wiring Connections Diagram Ladder Diagram Page Never Attempt to Fill a HOT Empty Boiler XI Start-up and CheckoutWater Quality and Boiler Water Additives FCM Series Lighting and Operating Instructions SWT Typical CO2/O2 Combustion Readings Range Gas Valve DetailPage XII Operation Normal Display In Standby ModePage Basic Menu Tree First Digit Boiler Status Boiler StatusOutdoor Reset Curve XIII. Service and Maintenance Page No Error Code Displayed XIV. TroubleshootingCode Condition Possible Causes Soft Lockout Codes DisplayedHard Lockout Codes Displayed XV Parts Page KEY Description Parts ListPage Parts List Page Page Page DISP4D 150 151 152 153 154 155 156 157 158 159 160 161 162 Page Page Page Page Page Limited Warranty