Burnham 101008-01R1-2/07 manual XIII. Service and Maintenance

Page 58

XIII. Service and Maintenance

IMPORTANT

WARRANTY DOES NOT COVER BOILER DAMAGE OR MALFUNCTION IF THE

FOLLOWING STEPS ARE NOT PERFORMED AT THE INTERVALS SPECIFIED

1)Continuously:

a.Keep the area around the boiler free from combustible materials, gasoline and other flammable vapors and liquids.

b.Keep the area around the combustion air inlet terminal free from contaminates .

c.Keep the boiler room ventilation openings open and unobstructed.

2)Monthly Inspections:

a.Inspect the vent piping and outside air intake piping to verify they are open, unobstructed and free from leakage or deterioration. Call the service technician to make repairs if needed.

b.Inspect the condensate drain system to verify it is leak tight, open and unobstructed. Call the service technician if the condensate drain system requires maintenance.

c.Inspect the water and gas lines to verify they are free from leaks. Call the service technician to make repairs if required.

CAUTION

WATER LEAKS CAN CAUSE SEVERE CORROSION DAMAGE TO THE BOILER

OR OTHER SYSTEM COMPONENTS. IMMEDIATELY REPAIR ANY LEAKS

FOUND.

4)Annual Inspections and Service: In addition to the inspections listed above the following should be performed by a service technician once every year.

a.Test the low water cutoff by pressing the “Test” button located at its end. The yellow light should come on and “E12” should flash on the display. Push the reset button on the display to restore normal operation. If the yellow light does not come on, determine why the low water cutoff is not working properly.

b.Follow the procedure for turning the boiler off found in the FCM Series Lighting and Operating Instructions.

c.Inspect the wiring to verify the conductors are in good condition and attached securely.

CAUTION

LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING

CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS

OPERATION. VERIFY PROPER OPERATION AFTER SERVICING.

58

Image 58
Contents Freedom Table of Contents II Specifications SpecificationsProduct Description Maximum Vent LengthsIII Before Installing IV Locating the BoilerClearances To Combustible Or Non-combustible Material Clearances from Vent Piping to Combustible Construction Wall Mounting Mounting The BoilerFloor Mounting Wall Mounting Hole Locations Boiler Mounting/Hardware VI Air for Ventilation Page VII Venting Vent System DesignPage Summary of Horizontal Venting Options Or PVCHorizontal Concentric Venting Vent Option U.S. Boiler Concentric Vent Components Vent Option Size Vent6c Positioning Vent Terminal Under Overhangs VENT/ AIR Intake Fitting Equivalent Length Summary of Vertical Venting Options RoofRemoving an Existing Boiler From a Common Chimney Never Common Vent a FCM Boiler with Other AppliancesAssembly of U.S. Boiler 60/100mm Concentric Venting 11 Dimension L 12 Cutting Outer Pipe 14 Preparing Terminal Section for Installation in the Wall Assembly of Stainless Steel Venting 16 Installation of Stainless Steel Vent Collar17a Star-34 Connection to Vent Collar 18 Z-Vent III Connection to Vent Collar 19 SAF-T Vent EZ Seal Connection to Vent Collar 20 FasNSeal Connection to Vent Collar Condensate Trap and Drain Line 21 Condensate Piping Arrangement Viii Gas Piping Gas Connection To BoilerSystem Design General System Piping PrecautionsIX System Piping Flow Requirements Through BoilerMethod 1 Primary/Secondary Piping Piping Method #1 Heat Only Piping Method #1 Heat + Indirect Water Heater 4b Piping Method #1 Indirect Water Heater Loop Piping Shaded Pipe and Circulator Sizing for Boiler Loop Pipe and Circulator Sizing for Indirect Water Heater LoopFitting Equivalent Lengths Standard Piping Installation Requirements Boiler Head LossPiping for Special Situations 11 Chiller Piping Wiring Wiring Connections Diagram Ladder Diagram Page XI Start-up and Checkout Never Attempt to Fill a HOT Empty BoilerWater Quality and Boiler Water Additives FCM Series Lighting and Operating Instructions SWT Gas Valve Detail Typical CO2/O2 Combustion Readings RangePage Normal Display In Standby Mode XII OperationPage Basic Menu Tree Boiler Status First Digit Boiler StatusOutdoor Reset Curve XIII. Service and Maintenance Page XIV. Troubleshooting No Error Code DisplayedSoft Lockout Codes Displayed Code Condition Possible CausesHard Lockout Codes Displayed XV Parts Page Parts List KEY DescriptionPage Parts List Page Page Page DISP4D 150 151 152 153 154 155 156 157 158 159 160 161 162 Page Page Page Page Page Limited Warranty