Burnham 101008-01R1-2/07 manual FasNSeal Connection to Vent Collar

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6)Assembly of Protech FasNSeal

a)FasNSeal General Notes:

Do not cut 4” FasNSeal pipe. Consult FasNSeal instructions for method of cutting other 3” pipe.

Orient FasNSeal vent components so that the arrows on the piping labels are in the direction of flue gas flow.

Support horizontal piping sections at intervals of 6 feet or less.

Vertical venting systems must be supported by at least one FasNSeal support. An additional vertical support is required after any offset.

b)Remove the hose clamp shipped on the FCM vent collar. Bend the three hose clamp tabs on this collar outward slightly. Clean the exterior of the male end of the first piece of pipe and the inside of the vent collar on the boiler. Remove dirt, grease, and moisture from the surfaces to be sealed. On the male end of the pipe, apply a ¼” wide bead of high temperature silicone approximately 1/4 inch from the male end of the pipe. Insert the male end of the pipe into the boiler vent collar until it bottoms out. Apply an additional bead of silicone over the outside of the joint and the seams on the vent collar and smooth out (Fig 7.20). Replace and tighten the clamp on the vent collar.

c)All other joints in the FasNSeal venting system rely on a gasket in the female end of the pipe for a proper seal.

d)Align the longitudinal seam of both pipes. Insert the male end of the second pipe into the female end of the first pipe until the bead on the male end contacts the flare on the female end.

e)Tighten the locking band with a nut driver.

f)Repeat (d) and (e) for the remaining FasNSeal components.

g)Allow the silicone to cure per the silicone manufacturer’s instructions before operating the boiler.

Figure 7.20: FasNSeal Connection to Vent Collar

7)Installation of Horizontal Exhaust Terminal:

a)When stainless steel venting is used, use U.S. Boiler stainless exhaust terminal P/N 8110701. The outer edge of this terminal must be between 6 and 12 inches from the surface of the wall. The joint between the terminal and the last piece of pipe must be outside of the building.

b)Male end of terminal will fit into the female end of any of the approved stainless vent systems.

c)Apply a heavy bead of silicone to the male end of the terminal before inserting it into the last piece of pipe. Orient the terminal so that the seam in the terminal is at 12:00.

d)Smooth the silicone over the seam between the terminal and the last piece of pipe, applying additional silicone if necessary to ensure a tight seal.

e)Allow the silicone to cure per the silicone manufacturer’s instructions before operating the boiler.

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Contents Freedom Table of Contents Product Description SpecificationsII Specifications Maximum Vent LengthsIV Locating the Boiler III Before InstallingClearances To Combustible Or Non-combustible Material Clearances from Vent Piping to Combustible Construction Floor Mounting Mounting The BoilerWall Mounting Wall Mounting Hole Locations Boiler Mounting/Hardware VI Air for Ventilation Page Vent System Design VII VentingPage Or PVC Summary of Horizontal Venting OptionsHorizontal Concentric Venting Vent Option Size Vent U.S. Boiler Concentric Vent Components Vent Option6c Positioning Vent Terminal Under Overhangs VENT/ AIR Intake Fitting Equivalent Length Roof Summary of Vertical Venting OptionsNever Common Vent a FCM Boiler with Other Appliances Removing an Existing Boiler From a Common ChimneyAssembly of U.S. Boiler 60/100mm Concentric Venting 11 Dimension L 12 Cutting Outer Pipe 14 Preparing Terminal Section for Installation in the Wall 16 Installation of Stainless Steel Vent Collar Assembly of Stainless Steel Venting17a Star-34 Connection to Vent Collar 18 Z-Vent III Connection to Vent Collar 19 SAF-T Vent EZ Seal Connection to Vent Collar 20 FasNSeal Connection to Vent Collar Condensate Trap and Drain Line 21 Condensate Piping Arrangement Gas Connection To Boiler Viii Gas PipingIX System Piping General System Piping PrecautionsSystem Design Flow Requirements Through BoilerMethod 1 Primary/Secondary Piping Piping Method #1 Heat Only Piping Method #1 Heat + Indirect Water Heater 4b Piping Method #1 Indirect Water Heater Loop Piping Shaded Pipe and Circulator Sizing for Indirect Water Heater Loop Pipe and Circulator Sizing for Boiler LoopFitting Equivalent Lengths Boiler Head Loss Standard Piping Installation RequirementsPiping for Special Situations 11 Chiller Piping Wiring Wiring Connections Diagram Ladder Diagram Page Never Attempt to Fill a HOT Empty Boiler XI Start-up and CheckoutWater Quality and Boiler Water Additives FCM Series Lighting and Operating Instructions SWT Typical CO2/O2 Combustion Readings Range Gas Valve DetailPage XII Operation Normal Display In Standby ModePage Basic Menu Tree First Digit Boiler Status Boiler StatusOutdoor Reset Curve XIII. Service and Maintenance Page No Error Code Displayed XIV. TroubleshootingCode Condition Possible Causes Soft Lockout Codes DisplayedHard Lockout Codes Displayed XV Parts Page KEY Description Parts ListPage Parts List Page Page Page DISP4D 150 151 152 153 154 155 156 157 158 159 160 161 162 Page Page Page Page Page Limited Warranty