Burnham 101008-01R1-2/07 manual Table of Contents

Page 2

 

 

Table of Contents

 

I.

Product Description

2

II.

Specifications

2

III.

Before Installing

3

IV.

Locating The Boiler

3

V.

Mounting The Boiler

7

VI.

Air For Ventilation

10

VII.

Venting

12

 

A.

Vent System Design

12

 

B. Removing An Existing Boiler From Common Chimney

.............. 20

 

C. Assembly of 60/100mm Concentric Venting

21

 

D. Assembly of Stainless Steel Venting

25

 

E. Condensate Trap and Drain

30

VIII.

Gas Piping

32

IX.

System Piping

33

 

A. General System Piping Precautions

33

 

B.

System Design

33

 

C. Standard Piping Installation Requirements

40

 

D. Piping For Special Situations

41

X.

Wiring

43

XI.

Start-up and Checkout

47

XII.

Operation

53

XIII.

Service and Maintenance

58

XIV.

Troubleshooting

60

XV.

Parts

63

 

Appendix A

 

 

 

Special Requirements For Side-Wall Vented

 

 

 

Appliances In The Commonwealth of Massachusetts

76

 

Warranty

Back Cover

2

Image 2
Contents Freedom Table of Contents II Specifications SpecificationsProduct Description Maximum Vent LengthsIII Before Installing IV Locating the BoilerClearances To Combustible Or Non-combustible Material Clearances from Vent Piping to Combustible Construction Floor Mounting Mounting The BoilerWall Mounting Wall Mounting Hole Locations Boiler Mounting/Hardware VI Air for Ventilation Page VII Venting Vent System DesignPage Summary of Horizontal Venting Options Or PVCHorizontal Concentric Venting Vent Option U.S. Boiler Concentric Vent Components Vent Option Size Vent6c Positioning Vent Terminal Under Overhangs VENT/ AIR Intake Fitting Equivalent Length Summary of Vertical Venting Options RoofRemoving an Existing Boiler From a Common Chimney Never Common Vent a FCM Boiler with Other AppliancesAssembly of U.S. Boiler 60/100mm Concentric Venting 11 Dimension L 12 Cutting Outer Pipe 14 Preparing Terminal Section for Installation in the Wall Assembly of Stainless Steel Venting 16 Installation of Stainless Steel Vent Collar17a Star-34 Connection to Vent Collar 18 Z-Vent III Connection to Vent Collar 19 SAF-T Vent EZ Seal Connection to Vent Collar 20 FasNSeal Connection to Vent Collar Condensate Trap and Drain Line 21 Condensate Piping Arrangement Viii Gas Piping Gas Connection To BoilerSystem Design General System Piping PrecautionsIX System Piping Flow Requirements Through BoilerMethod 1 Primary/Secondary Piping Piping Method #1 Heat Only Piping Method #1 Heat + Indirect Water Heater 4b Piping Method #1 Indirect Water Heater Loop Piping Shaded Pipe and Circulator Sizing for Boiler Loop Pipe and Circulator Sizing for Indirect Water Heater LoopFitting Equivalent Lengths Standard Piping Installation Requirements Boiler Head LossPiping for Special Situations 11 Chiller Piping Wiring Wiring Connections Diagram Ladder Diagram Page XI Start-up and Checkout Never Attempt to Fill a HOT Empty BoilerWater Quality and Boiler Water Additives FCM Series Lighting and Operating Instructions SWT Gas Valve Detail Typical CO2/O2 Combustion Readings RangePage Normal Display In Standby Mode XII OperationPage Basic Menu Tree Boiler Status First Digit Boiler StatusOutdoor Reset Curve XIII. Service and Maintenance Page XIV. Troubleshooting No Error Code DisplayedSoft Lockout Codes Displayed Code Condition Possible CausesHard Lockout Codes Displayed XV Parts Page Parts List KEY DescriptionPage Parts List Page Page Page DISP4D 150 151 152 153 154 155 156 157 158 159 160 161 162 Page Page Page Page Page Limited Warranty