Burnham 101008-01R1-2/07 manual Limited Warranty

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Limited Warranty

FOR RESIDENTIAL GRADE CAST ALUMINUM WATER BOILERS

Subject to the terms and conditions set forth below, U.S. Boiler Company, Inc. Lancaster, Pennsylvania hereby extends the following limited warranties to the original owner of a residential grade cast aluminum water boiler manufactured and shipped on or after January 1,2006:

ONE YEAR LIMITED WARRANTY ON RESIDENTIAL

CAST ALUMINUM GRADE WATER BOILERS

U.S. Boiler Company, Inc. warrants to the original owner that its residential grade cast aluminum water boilers comply at the time of manufacture with recognized hydronic industry standards and requirements then in effect and will be free of defects in material and workmanship under normal usage for a period of one year from the date of original installation. If any part of a cast aluminum water boiler is found to be defective in material or workmanship during this one year period, U.S. Boiler Company, Inc. will, at its option, repair or replace the defective part.

FIFTEEN YEAR LIMITED WARRANTY ON HEAT EXCHANGER

The second through 10th year warranty covers only the heat exchanger. All other component parts furnished by U.S. Boiler Company, Inc., but purchased from other manufacturers, shall be limited to their warranties, if any.

U.S. Boiler Company, Inc. warrants to the original owner and at its original place of installation that the heat exchanger of its residential grade cast aluminum water boilers will remain free from defects in material and workmanship under normal usage for ten years. If a claim is made under this warranty during the first ten years from the date of original installation, U.S. Boiler Company, Inc. will, at its option, repair or replace the heat exchanger. If a claim is made under this warranty after the expiration of ten years and up to fifteen years from the date of original installation, U.S. Boiler Company, Inc. will, at its option and upon payment of the pro-rated service charge set forth below, repair or replace the cast aluminum heat exchanger. The service charge applicable to a cast aluminum heat exchanger warranty claim is based upon the number of years the heat exchanger has been in service and will be determined as a percentage of the retail price of the heat exchanger model involved at the time the warranty claim is made as follows:

Years in Service

1-10

11

12

13

14

15

16 +

 

 

 

 

 

 

 

 

Service Charge

No

 

 

 

 

 

 

as % of

30

40

50

60

70

100

Charge

Retail Price

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE: If the heat exchanger model involved is no longer available due to product obsolescence or redesign, the value used to establish the retail price will be the published price as shown in the Burnham Hydronics Repair Parts Price Sheet where the heat exchanger last appeared or the current retail price of the then nearest equivalent heat exchanger.

ADDITIONAL TERMS AND CONDITIONS

1.Applicability: The limited warranties set forth above are extended only to the original owner at the original place of installation within the United States and Canada. These warranties are applicable only to cast aluminum water boilers designated as residential grade by U.S. Boiler Company, Inc. and installed in a single or two-family residence and do not apply to steam boilers of any kind or to commercial grade boilers.

2.Components Manufactured by Others: Upon expiration of the one year limited warranty on residential grade cast aluminum water boilers, all boiler components manufactured by others but furnished by U.S. Boiler Company, Inc. (such as burners, gas valves and controls) will be subject only to the manufacturer’s warranty, if any.

3.Proper Installation: The warranties extended by U.S. Boiler Company, Inc. are conditioned upon the installation of the residential grade cast aluminum water boiler in strict compliance with U.S. Boiler Company, Inc. installation instructions. U. S. Boiler Company, Inc. specifically disclaims liability of any kind caused by or relating to improper installation.

4.Proper Use and Maintenance: The warranties extended by U.S. Boiler Company, Inc. conditioned upon the use of the residential grade cast aluminum water boiler for its intended purposes and its maintenance in accordance with U.S. Boiler Company, Inc. requirements and hydronics industry standards.

5.This warranty does not cover the following:

a.Expenses for removal or re-installation. The homeowner will be responsible for the cost of removing and reinstalling the alleged defective part or its replacement and all labor and material connected therewith, and transportation to and from U.S. Boiler Company, Inc.

b.Components that are part of the heating system but were not furnished by U.S. Boiler Company, Inc., as part of the residential boiler.

c.Improper burner adjustment, control settings, care or maintenance.

d.This warranty cannot be considered as a guarantee of workmanship of an installer connected with the installation of the U.S. Boiler Company, Inc. boiler, or as imposing on U.S. Boiler Company, Inc. liability of any nature for unsatisfactory performance as a result of faulty workmanship in the installation, which liability is expressly disclaimed.

e.Boilers installed outside the 48 contiguous United States, the State of Alaska, and Canada.

f.Damage to the boiler and /or property due to installation or operation of the

boiler that is not in accordance with the boiler installation and operating instruction manual.

g.Any damage of failure of the boiler resulting from hard water or scale buildup in the heat exchanger.

h.Any damage caused by improper fuels, fuel additives or contaminated combustion air that may cause fireside corrosion and/or clogging of the burner or heat exchanger.

i.Any damage resulting from combustion air contaminated with particulate which cause clogging of the burner or combustion chamber including but not limited to sheetrock or plasterboard particles, dirt, and dust particulate. (See Air Ventilation section of the CHG/FCM Installation and Operating Manual)

j.Any damage, defects or malfunctions resulting from improper operation, maintenance, misuse, abuse, accident, negligence including but not limited to operation with insufficient water flow, improper water level, improper water chemistry, or damage from freezing. (See System Piping, Start up and Checkout, Operation and Service and Maintenance sections of the CHG/FCM Installation and Operating Manual)

k.Any damage caused by water side clogging due to dirty systems or corrosion products from the system. (See System Piping section of the CHG/FCM Installation and Operating Manual)

l.Any damage resulting from natural disaster.

m.Damage or malfunction due to the lack of required maintenance outlined in the Service and Maintenance section of the CHG/FCM Installation and Operating Manual.

6.Exclusive Remedy: U.S. Boiler Company, Inc. obligation for any breach of these warranties is limited to the repair or replacement of its parts in accordance with the terms and conditions of these warranties.

7.Limitation of Damages: Under no circumstances shall U.S. Boiler Company, Inc. be liable for incidental, indirect, special or consequential damages of any kind whatsoever under these warranties, including, but not limited to, injury or damage to persons or property and damages for loss of use, inconvenience or loss of time. U.S. Boiler Company, Inc. liability under these warranties shall under no circumstances exceed the purchase price paid by the owner for the residential grade water boiler involved. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

8.Limitation of Warranties: These warranties set forth the entire obligation of U.S. Boiler Company, Inc. with respect to any defect in a residential grade cast aluminum water boiler and U.S. Boiler Company, Inc. shall have no express obligations, responsibilities or liabilities of any kind whatsoever other than those set forth herein. These warranties are given in lieu of all other express warranties.

ALL APPLICABLE IMPLIED WARRANTIES, IF ANY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY LIMITED IN DURATION TO A PERIOD OF ONE YEAR EXCEPT THAT IMPLIED WARRANTIES, IF ANY, APPLICABLE TO THE HEAT EXCHANGER IN A RESIDENTIAL CAST ALUMINUM GRADE WATER BOILER SHALL EXTEND TO THE ORIGINAL OWNER FOR A MAXIMUM OF FIFTEEN YEARS AT THE ORIGINAL PLACE OF INSTALLATION. SOME STATES DO NO ALLOW LIMITATION ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.

PROCEDURE FOR OBTAINING WARRANTY SERVICE

In order to assure prompt warranty service, the owner is requested to complete and mail the attached Warranty Card within ten days after the installation of the boiler, although failure to comply with this request will not void the owner’s rights under these warranties.

Upon discovery of a condition believed to be related to a defect in material or workmanship covered by these warranties, the owner should notify the installer, who will in turn notify the distributor. If this action is not possible or does not produce a prompt response, the owner should write to U.S. Boiler Company, Inc., Burnham Hydronics, at P.O. Box 3079, Lancaster, PA 17604, giving full particulars in support of the claim.

The owner is required to make available for inspection by U.S. Boiler Company, Inc. or its representative the parts claimed to be defective and, if requested by U.S. Boiler Company, Inc. to ship these parts prepaid to U.S. Boiler Company, Inc. at the above address for inspection or repair. In addition, the owner agrees to make all reasonable efforts to settle any disagreement arising in connection with a claim before resorting to legal remedies in the courts.

THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.

2/07

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Contents Freedom Table of Contents Specifications Product DescriptionII Specifications Maximum Vent LengthsIII Before Installing IV Locating the BoilerClearances To Combustible Or Non-combustible Material Clearances from Vent Piping to Combustible Construction Floor Mounting Mounting The BoilerWall Mounting Wall Mounting Hole Locations Boiler Mounting/Hardware VI Air for Ventilation Page VII Venting Vent System DesignPage Summary of Horizontal Venting Options Or PVCHorizontal Concentric Venting Vent Option U.S. Boiler Concentric Vent Components Vent Option Size Vent6c Positioning Vent Terminal Under Overhangs VENT/ AIR Intake Fitting Equivalent Length Summary of Vertical Venting Options RoofRemoving an Existing Boiler From a Common Chimney Never Common Vent a FCM Boiler with Other AppliancesAssembly of U.S. Boiler 60/100mm Concentric Venting 11 Dimension L 12 Cutting Outer Pipe 14 Preparing Terminal Section for Installation in the Wall Assembly of Stainless Steel Venting 16 Installation of Stainless Steel Vent Collar17a Star-34 Connection to Vent Collar 18 Z-Vent III Connection to Vent Collar 19 SAF-T Vent EZ Seal Connection to Vent Collar 20 FasNSeal Connection to Vent Collar Condensate Trap and Drain Line 21 Condensate Piping Arrangement Viii Gas Piping Gas Connection To BoilerGeneral System Piping Precautions IX System PipingSystem Design Flow Requirements Through BoilerMethod 1 Primary/Secondary Piping Piping Method #1 Heat Only Piping Method #1 Heat + Indirect Water Heater 4b Piping Method #1 Indirect Water Heater Loop Piping Shaded Pipe and Circulator Sizing for Boiler Loop Pipe and Circulator Sizing for Indirect Water Heater LoopFitting Equivalent Lengths Standard Piping Installation Requirements Boiler Head LossPiping for Special Situations 11 Chiller Piping Wiring Wiring Connections Diagram Ladder Diagram Page XI Start-up and Checkout Never Attempt to Fill a HOT Empty BoilerWater Quality and Boiler Water Additives FCM Series Lighting and Operating Instructions SWT Gas Valve Detail Typical CO2/O2 Combustion Readings RangePage Normal Display In Standby Mode XII OperationPage Basic Menu Tree Boiler Status First Digit Boiler StatusOutdoor Reset Curve XIII. Service and Maintenance Page XIV. Troubleshooting No Error Code DisplayedSoft Lockout Codes Displayed Code Condition Possible CausesHard Lockout Codes Displayed XV Parts Page Parts List KEY DescriptionPage Parts List Page Page Page DISP4D 150 151 152 153 154 155 156 157 158 159 160 161 162 Page Page Page Page Page Limited Warranty